Metal-Fach SMART EKO-CARBON Series Скачать руководство пользователя страница 9

 

9.

 

Control and safety 

(USER/INSTALLER) 

1)

 

Automatic control of the boiler can adjust: 

 

boiler temperature 

 

hot water temperature 

 

fuel feeder operation time 

 

feeder and vent manual control time 

2)

 

Temperature sensor 
The  STB  mechanical  protection is  situated  inside  the  boiler  and  prevent  the  heating  system 

from overheating. it is set by default at 95

o

C. if temperature exceeds 95, the vent is turned off. at 

the same time central heating  hot water pumps come on and the mixer valve opens. 

 

10.

 

Fuel 

(USER) 

The fuel for firing boilers equipped with a wormscrew feeder and retort burner is: 

1)

 

Grade II class a1 hard coal compliant with section 5.3 (Table 7) of standard PN EN 303-
5:2012 

 

calorific value: > 26MJ/kg;

 

 

moisture: 11% in working condition; 

 

ash content: 2 - 7 % in working condition of mass in dry state; 

 

volatile element content: 15 -30% in working condition of mass in dry state; 

 

11.

 

Requirements for the boiler room and 
boiler installation 

(USER/INSTALLER) 

In Poland, all the soild fuels boilers should be made in accordance with PN- 87/B-02411 Norm 

„Soild fuels boilers”. The have been divided into two categories. 
1)

 

For small boilers under 25 kW, the following requirements should be met: 

 

the boiler should be placed in the central position to the heated rooms and in a seperate 
room. 

 

the  floor  surface  should  be  inflammable.  If the floor  is  flammable,  it  should  be  covered 
with steel metal sheet of 0,7 mm thickness and exceed the boiler contour by at least 50 
cm.  the  boiler  should  be  placed  on  inflammable  base  of  0,05  m  above  the  floor  and 
secured by steel angles. 

 

the boiler room can be lit naturally as well as artificially. 

 

the  location  of  the  boiler  in  the  room  should  enable  free  access  to  the  boiler  during 
cleaning and maintenance works. The distance between the back of the boiler and a wall 
should be at least 70 cm, the side of the boiler and a wall should be at least 100 cm and 
the front of the boiler and a wall opposite should be at least 200 cm; 

 

the height in a new building should be at least 220 cm. in old buildings the the boiler room 
should  be  at  least  190  cm  high  as  long  as  the  ventilation  inside  is  sufficient  (supply- 
exhaust ventilation) 

 

supply ventilation should be provided by an open slot of 200 cm2  in diameter and placed 
up to 100 cm over the floor surface. 

 

the exhaust ventilation should be provided by an exhaust duct  of 14 x 14 diameter and 
made from noncombustible material. Its outlet should be installed under the ceiling of the 
boiler room. The exhaust duct should lead out over the roof and placed in the close vicinity 
of the chimney. No shut down equipment can be installed on the duct. 

2)

 

Boiler rooms of heating power greater than 25kW should meet extra requirements, such 
as: 

 

the distance to the far-most chimney, at gravitional draught, cannot exceed 50 cm of the 
chimney height. 

 

the fuel and slag store should be located by the boiler room. The storing height up to 220 
cm with a 50 cm free space above it. 

 

the  equipment  for  vertical  and  horizontal  delivery  of  the  fuel  and  slag  should  be 
considered. 

 

the fuel store should be equipped with natural ventilation that allows for full airing once an 
hour in the fuel store and three airing circles an hour in the slag store. 

 

the entrance door to the boiler room should be fire- resistant (0,5 class of fire resistance), 
the minimum width 80cm and should open outside. the door should have a handle- free 
system when opened from the inside and have a door handle when coming inside 

 

the requirements for the ventilation are the same as those for the boiler rooms of lower 
power; additionaly, in the boiler rooms of power greater than 400 kW, the supply exhaust 
ventilation  should  be  accompanied  by  mechanical  ventilation  that  can  be  periodically 
activated when feeding the fuel and removing slag. it must also be able to provide 10 airing 
circles an hour 

 

natural lightning which can light the front of the boiler should be considered in the room. 
the total surface of the windows should equal at least 1/15 of the floor surface; half of the 
windows in the room should open; the electrical lightining and electrical socket of max. 24 
V should also be located in the room 

 

inspection chamber that will allow cooling water should be located in the floor; its capacity 
should equal the water capacity of the biggest boiler but not exceed 2m3 

 

in the boiler room all the heating pipes should be insulated   

 

The placing of the boiler together with the minimum distance requirements is presented in 
the boiler room (Schematic 11.1) 

 

 

ATTENTION! 

The mechanical exhaust ventilation should not be used in the boiler room 

 

 

 

ATTENTION! 

Correct fresh air infeed to the boiler room will ensure efficient fuel burn. 

 

 

 

ATTENTION! 

Ensure that the carbon dioxide level in the room is not too high. 

Содержание SMART EKO-CARBON Series

Страница 1: ...SMART EKO CARBON OPERATION AND MAINTENANCE DOCUMENTATION ENGLISH TRANSLATION OF THE ORIGINAL MANUAL ISSUE I 2018 04 01...

Страница 2: ...rent norms and standards guaranteeing safety and dependable use Using the device in accordance with the provided manual ensures effective and dependable operation The boiler is not meant to be operate...

Страница 3: ...28 Warranty claim 30 Start up report 32 Start up report 34 List of tables Tab 4 1 Boiler equipment 4 Tab 7 1 Boiler dimentions mm SMART EKO CARBON 6 Tab 8 1 Technical specifications SMART EKO CARBON...

Страница 4: ...on USER The maintenance and operation documentation is a part of the product that comes with the delivered boiler The Operation and Maintenance Documentation contains data concerning the design instal...

Страница 5: ...s 1 ATTENTION The user should thoroughly read the instruction manual of the regulator fan and feeder along as well as the burner ATTENTION METAL FACH reserves the right to implement changes to the par...

Страница 6: ...CARBON 30 180mm does not have a damper The ash pan for waste material from the furnace is situated under the burner The steel door is lined with insulating panels from the inside The boiler is equipp...

Страница 7: ...er dimentions mm SMART EKO CARBON TYPE SMART EKO CARBON 15 SMART EKO CARBON 20 SMART EKO CARBON 25 SMART EKO CARBON 30 A 1270 1270 1310 1310 B 545 545 590 590 C 1300 1350 1350 1450 D 545 615 710 710 E...

Страница 8: ...3 3 3 Maximum working temperature C 95 95 95 95 Test pressure bar 4 5 4 5 4 5 4 5 Boiler class 5 5 5 5 Boiler efficiency 90 90 90 90 Single fuel load L 200 200 200 200 Fuel eco pea coal Power supply...

Страница 9: ...face the exhaust ventilation should be provided by an exhaust duct of 14 x 14 diameter and made from noncombustible material Its outlet should be installed under the ceiling of the boiler room The exh...

Страница 10: ...Boiler installation USER INSTALLER The important element of installation is correct setting and levelling of the SMART EKO CARBON boilers The boilers do not require special base and need to be levele...

Страница 11: ...Easily ignited Asphalt plywood celluloid compound polyurethane polystyrene polyethylene plastics PVC 13 Connecting the boiler to the heating system INSTALLER The connecting of the boiler to the centr...

Страница 12: ...l pipe RB Safety pipe T1 Temperature P1 Pressure Schematic 13 2 Connecting boilers to the heating system diagram Tab 13 2 Symbols applied in the schematics Designation Key T Temperature sensor Tk Boil...

Страница 13: ...6 Heating circle 7 Floor heating 8 Central heating pump CO 9 N 10 N 11 R 12 M 13 P 14 O 15 O 16 P Schematic 13 4 Connecting the boiler to the heating system with Laddomat and buffer 9 Central heating...

Страница 14: ...Preventing heightened pressure Safetly fixtures It includes safety valve manometer and deaerator ATTENTION The boiler installed in the closed system must be equipped with all the safety devices liste...

Страница 15: ...d deaerates the installation The vessel should be installed in the top most point of the installation and if possible vertically above the boiler boilers The capacity of the vessel should be calculate...

Страница 16: ...culation BH upper CT4 buffer temp sensor BL lower CT4 buffer temp sensor WS CT6 P weather temperature sensor FT CT2S flue gas temp sensor TR universal thermostat of mixer open close H outlet for contr...

Страница 17: ...ulated circuit temperature sensor mixer 4 CT4 type RM3 mixer 3 room thermostat RM4 mixer 4 room thermostat FS BU feeder fuel level sensor H2 outlet to the back up boiler control or alarm or hot tap wa...

Страница 18: ...chimney and the closest tree top line should be at least 6m 18 Boiler start up USER INSTALLER ATTENTION The controller settings can be regulated depending on the variety of the existing central heatin...

Страница 19: ...ler do not place any flammable material in the close vicinity of the boiler during ash removal any flammable materials should be kept at a distance of 150 cm from the boiler the ash should be placed i...

Страница 20: ...ling Eye hole sealing Door sealing Feeder sealing Door handle 23 Possible faults and malfunctions USER Before calling the helpline read the FAQ section of the manual ATTENTION Please remember that in...

Страница 21: ...on the flue Check the sealant on the door Regulate the airflow Regulate the controller or call the helpline Why is there grime in the boiler There are few conditions in which grime collects in the bo...

Страница 22: ...tral tap water circuit If the water in the tank is kept below 50o C the bacteria settles The situation is possible to take place when the tank temperature is kept below 50o C or when the taps are rare...

Страница 23: ...ature exceeds 90o C The hold time is too short Cool down the boiler What does the fumes sensor damaged alarm mean It means that the fumes temperature has exceeded 320o C The fumes temperature sensor i...

Страница 24: ...e guidelines given in the appliance s Operation and Maintenance Documentation 5 Performance of first boiler start up within 6 months from the date of the appliance s installation by the fitter in acco...

Страница 25: ...y a specialized company indicated by the Guarantor 6 Performance of the obligations arising from the guarantee will occur within 14 work days counting from the date on which the appliance is made avai...

Страница 26: ...25 Confirmation of performance of inspection guarantee repair maintenance service Item no Date of performance Description of performed activities Contractor s signature and seal 1 2 3 4 5 6 7 8 9...

Страница 27: ...26 10 11 12 13 14 15 16 17 18 19 20...

Страница 28: ...2 Norm PN EN ISO 12100 2012 Safety of machinery Basic concepts principles for design part 1 Basic terminology Methodology 3 Norm PN EN 1708 1 2010 Welding Basic welded joint details in steel Part 1 Pr...

Страница 29: ...ms pursuant to the act of 29 August 1997 on personal data protection consolidated text Journal of Laws of 2014 item 1182 The User has the right to access their personal data correct them demand cessat...

Страница 30: ...29...

Страница 31: ...ty in accordance with the Personal Data Protection Act dated 29 08 1997 Dz Ust No 133 item 883 legible signature of Purchaser The Producer is obligated to take warranty actions within 14 days from rec...

Страница 32: ...31...

Страница 33: ...is correct Boiler start up Valid Invalid Comments The hydraulic connection to the system is tight Fireman Stra ak system test if installed Checking the connection between the fuel feeder and boiler S...

Страница 34: ...g the boiler you should remember TECHNICIAN S NAME ADDRESS COMPANY SEAL OWNER S NAME ADDRESS CONTACT NUMBER Training on boiler regulator and combustion control Blower rpm Boiler maintenance chapter 22...

Страница 35: ...screw rotation is correct Boiler start up Valid Invalid Comments The hydraulic connection to the system is tight Fireman Stra ak system test if installed Checking the connection between the fuel feed...

Страница 36: ...g the boiler you should remember TECHNICIAN S NAME ADDRESS COMPANY SEAL OWNER S NAME ADDRESS CONTACT NUMBER Training on boiler regulator and combustion control Blower rpm Boiler maintenance chapter 22...

Страница 37: ...36...

Страница 38: ...METAL FACH JACEK KUCHAREWICZ UL SIKORSKIEGO 66 16 100 SOK KA TEL 48 85 711 94 54 WWW METALFACH COM PL SERVICE INFOLINE CALL US 48 663 453 222 WRITE TO US p czepiel metalfach com pl...

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