Metal-Fach SMART EKO-CARBON Series Скачать руководство пользователя страница 21

 

20 

Question 

Answer 

Explanation 

How  long  can  the  boiler 
operate on full tank? 

There is no simple answer. It can be assumed that the boiler 
can operate for 3-4 days. 

The continuous burn time depends on: 

 

fuel calorific value, heating insulation of the building 

 

kind of installation i.e. floor heating, radiators, boiler 

 

boiler exchanger cleanliness, amount of ash in the ash tray 

 

outside temperature, inside temperature, combustion quality 

What 

is 

the 

lowest 

temperature of the boiler? 

The  higher  the  temperature  the  better  but  the  lowest 
temperature should not fall below 60

o

C. 

The  boiler  should  be  adjusted  in  the  way  so  that  when  the  boiler  temperature  is  60oC,  the  fumes 
temperature is 140

o

C. It ensures the best efficiency of the boiler. At such temperatures, the boiler will not 

„sweat” and get wet as there is  no fumes gas condensation 

What  is  the  minimum  return 
temperature? 

The  recommended  return  temperature  is  10oC  lower  than 
the feeding temperature. 

In practice, without any mixing valves or other mixing devices it is impossible. It is recommended to install a 
four-way valve to make the boiler operate on short circulation at high temperature and the installation on 
any set temperature. The protection of the boiler is still in place and equals the boiler feeding temperature.  

How  is  the  boiler  protected 
against freezing?  

The  boiler  is  protected  against  freezing  with  the  controller 
software. 

At the temperature below 8

o

C, the controller opens up the mixing valve and turns on the central heating 

pump  in  order  to  prevent  the  water  in  the  installation  from  freezing.  Additionally,  all  the  pipes  that  are 
exposed to heat loss should be extra insulated. Check if all the windows in the vicinity of the piping  are 
complete and shut and there are no holes in the walls etc. 

During the initial start-ups the 
boiler „sweats”. 

It is due to condensation. 

Heat the boiler above 80

o

C and keep this temperature for at least 6 hours. If necessary, repeat. 

Why is the fuel combustion so 
rapid? 

The chimney diameter is too big. 
Air flow is too high. 
Controller set is incorrect. 

Close the throttle on the flue. 
Check the sealant on the door. 
Regulate the airflow. 
Regulate the controller or call the helpline. 

Why  is  there  grime  in  the 
boiler? 

There are few conditions in which grime collects in the boiler 
e.g.  wet  fuel,  bad  combustion  conditions,  oversized  boiler, 
low boiler temperature. 

In the first case, the wet fuel produces low fumes temperature causing fumes condensation. In such case, 
not only does the boiler get dirty but the chimney as well. 
In  the  second  case,  it  is  usually  caused  by  insufficient  amount  of  air  in  the  combustion  chamber.  It  is 
enough to let in  some more air and the flame with gases will burn completely.   
In the case of an oversized boiler, the temperature is reached very quickly making the boiler idle and the 
fumes gases burn out causing grime collection. The worst scenario is when the temperature is too low. If 
the boiler is not connected properly, it becomes a thermostat, which means that if you want ot lower the 
temperature in your house, you need to lower the boiler temperature. It is recommended to install mixing 
valves. 

What to do when the water in 
the boiler boils ? 

Do  not  panic.  Nothing  serious  usually  happens.  The  reason 
for that might be lack of heat reception, open ash tray door, 
feeding easily burnt materials e.g. paper. 

In such case, when the temperature exceeds 90oC, the controller activates all the pumps( even the ones 
that are switched off) and opens up the mixing valve in order to cool down the boiler. If the door is open 
please close it. 
It is essential  not to let cold water into the installation as it may cause an explosion. 
In the case of an oversized boiler, the temperature is reached very quickly making the boiler idle and the 
fumes gases burn out causing grime collection. The worst scenario is when the temperature is too low. If 
the boiler is not connected properly, it becomes a thermostat, which means that if you want ot lower the 
temperature in your house, you need to lower the boiler temperature. It is recommended to install mixing 
valves. 

What is a heating curve? 

Heating curve is an outside temperature graph in relation to 
the central heating water temperature. The heating curve is a 
calculated  heating  temperature  in  relation  to  the  outside 
temperature. 

The heating curve graph is included in the controller manual. 

Содержание SMART EKO-CARBON Series

Страница 1: ...SMART EKO CARBON OPERATION AND MAINTENANCE DOCUMENTATION ENGLISH TRANSLATION OF THE ORIGINAL MANUAL ISSUE I 2018 04 01...

Страница 2: ...rent norms and standards guaranteeing safety and dependable use Using the device in accordance with the provided manual ensures effective and dependable operation The boiler is not meant to be operate...

Страница 3: ...28 Warranty claim 30 Start up report 32 Start up report 34 List of tables Tab 4 1 Boiler equipment 4 Tab 7 1 Boiler dimentions mm SMART EKO CARBON 6 Tab 8 1 Technical specifications SMART EKO CARBON...

Страница 4: ...on USER The maintenance and operation documentation is a part of the product that comes with the delivered boiler The Operation and Maintenance Documentation contains data concerning the design instal...

Страница 5: ...s 1 ATTENTION The user should thoroughly read the instruction manual of the regulator fan and feeder along as well as the burner ATTENTION METAL FACH reserves the right to implement changes to the par...

Страница 6: ...CARBON 30 180mm does not have a damper The ash pan for waste material from the furnace is situated under the burner The steel door is lined with insulating panels from the inside The boiler is equipp...

Страница 7: ...er dimentions mm SMART EKO CARBON TYPE SMART EKO CARBON 15 SMART EKO CARBON 20 SMART EKO CARBON 25 SMART EKO CARBON 30 A 1270 1270 1310 1310 B 545 545 590 590 C 1300 1350 1350 1450 D 545 615 710 710 E...

Страница 8: ...3 3 3 Maximum working temperature C 95 95 95 95 Test pressure bar 4 5 4 5 4 5 4 5 Boiler class 5 5 5 5 Boiler efficiency 90 90 90 90 Single fuel load L 200 200 200 200 Fuel eco pea coal Power supply...

Страница 9: ...face the exhaust ventilation should be provided by an exhaust duct of 14 x 14 diameter and made from noncombustible material Its outlet should be installed under the ceiling of the boiler room The exh...

Страница 10: ...Boiler installation USER INSTALLER The important element of installation is correct setting and levelling of the SMART EKO CARBON boilers The boilers do not require special base and need to be levele...

Страница 11: ...Easily ignited Asphalt plywood celluloid compound polyurethane polystyrene polyethylene plastics PVC 13 Connecting the boiler to the heating system INSTALLER The connecting of the boiler to the centr...

Страница 12: ...l pipe RB Safety pipe T1 Temperature P1 Pressure Schematic 13 2 Connecting boilers to the heating system diagram Tab 13 2 Symbols applied in the schematics Designation Key T Temperature sensor Tk Boil...

Страница 13: ...6 Heating circle 7 Floor heating 8 Central heating pump CO 9 N 10 N 11 R 12 M 13 P 14 O 15 O 16 P Schematic 13 4 Connecting the boiler to the heating system with Laddomat and buffer 9 Central heating...

Страница 14: ...Preventing heightened pressure Safetly fixtures It includes safety valve manometer and deaerator ATTENTION The boiler installed in the closed system must be equipped with all the safety devices liste...

Страница 15: ...d deaerates the installation The vessel should be installed in the top most point of the installation and if possible vertically above the boiler boilers The capacity of the vessel should be calculate...

Страница 16: ...culation BH upper CT4 buffer temp sensor BL lower CT4 buffer temp sensor WS CT6 P weather temperature sensor FT CT2S flue gas temp sensor TR universal thermostat of mixer open close H outlet for contr...

Страница 17: ...ulated circuit temperature sensor mixer 4 CT4 type RM3 mixer 3 room thermostat RM4 mixer 4 room thermostat FS BU feeder fuel level sensor H2 outlet to the back up boiler control or alarm or hot tap wa...

Страница 18: ...chimney and the closest tree top line should be at least 6m 18 Boiler start up USER INSTALLER ATTENTION The controller settings can be regulated depending on the variety of the existing central heatin...

Страница 19: ...ler do not place any flammable material in the close vicinity of the boiler during ash removal any flammable materials should be kept at a distance of 150 cm from the boiler the ash should be placed i...

Страница 20: ...ling Eye hole sealing Door sealing Feeder sealing Door handle 23 Possible faults and malfunctions USER Before calling the helpline read the FAQ section of the manual ATTENTION Please remember that in...

Страница 21: ...on the flue Check the sealant on the door Regulate the airflow Regulate the controller or call the helpline Why is there grime in the boiler There are few conditions in which grime collects in the bo...

Страница 22: ...tral tap water circuit If the water in the tank is kept below 50o C the bacteria settles The situation is possible to take place when the tank temperature is kept below 50o C or when the taps are rare...

Страница 23: ...ature exceeds 90o C The hold time is too short Cool down the boiler What does the fumes sensor damaged alarm mean It means that the fumes temperature has exceeded 320o C The fumes temperature sensor i...

Страница 24: ...e guidelines given in the appliance s Operation and Maintenance Documentation 5 Performance of first boiler start up within 6 months from the date of the appliance s installation by the fitter in acco...

Страница 25: ...y a specialized company indicated by the Guarantor 6 Performance of the obligations arising from the guarantee will occur within 14 work days counting from the date on which the appliance is made avai...

Страница 26: ...25 Confirmation of performance of inspection guarantee repair maintenance service Item no Date of performance Description of performed activities Contractor s signature and seal 1 2 3 4 5 6 7 8 9...

Страница 27: ...26 10 11 12 13 14 15 16 17 18 19 20...

Страница 28: ...2 Norm PN EN ISO 12100 2012 Safety of machinery Basic concepts principles for design part 1 Basic terminology Methodology 3 Norm PN EN 1708 1 2010 Welding Basic welded joint details in steel Part 1 Pr...

Страница 29: ...ms pursuant to the act of 29 August 1997 on personal data protection consolidated text Journal of Laws of 2014 item 1182 The User has the right to access their personal data correct them demand cessat...

Страница 30: ...29...

Страница 31: ...ty in accordance with the Personal Data Protection Act dated 29 08 1997 Dz Ust No 133 item 883 legible signature of Purchaser The Producer is obligated to take warranty actions within 14 days from rec...

Страница 32: ...31...

Страница 33: ...is correct Boiler start up Valid Invalid Comments The hydraulic connection to the system is tight Fireman Stra ak system test if installed Checking the connection between the fuel feeder and boiler S...

Страница 34: ...g the boiler you should remember TECHNICIAN S NAME ADDRESS COMPANY SEAL OWNER S NAME ADDRESS CONTACT NUMBER Training on boiler regulator and combustion control Blower rpm Boiler maintenance chapter 22...

Страница 35: ...screw rotation is correct Boiler start up Valid Invalid Comments The hydraulic connection to the system is tight Fireman Stra ak system test if installed Checking the connection between the fuel feed...

Страница 36: ...g the boiler you should remember TECHNICIAN S NAME ADDRESS COMPANY SEAL OWNER S NAME ADDRESS CONTACT NUMBER Training on boiler regulator and combustion control Blower rpm Boiler maintenance chapter 22...

Страница 37: ...36...

Страница 38: ...METAL FACH JACEK KUCHAREWICZ UL SIKORSKIEGO 66 16 100 SOK KA TEL 48 85 711 94 54 WWW METALFACH COM PL SERVICE INFOLINE CALL US 48 663 453 222 WRITE TO US p czepiel metalfach com pl...

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