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Meridian Manufacturing Group

October 2014 | Revision 1.0

1-9

6. EQUIPMENT COMPONENTS AND CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6.1 Component Nomenclature and Location

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6-1

6.2 Gasoline Engine and Controls

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6-2

7. PRE-OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

7.1 Equipment Break-In Period

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7-1

7.1.1 Inspections for 1/2, 5, and 10 Hours

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7-1

7.2 Daily Pre-Operation Checklist

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7-2

8. TOWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

8.1

Transport Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-1

8.2

Connecting the Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-2

9. OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1

9.1

Operating Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-1

9.2

Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-2

9.3 Pre-Operation Checks

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9-2

9.4

DEF and Diesel Fuel Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-3

9.4.1

Filling the Fuel Trailer with Diesel Fuel . . . . . . . . . . . . . . . . . . . .

9-3

9.4.2

Filling Machinery Using 12 Volt Electric Fuel Pump . . . . . . . . . . . . .

9-4

9.4.3 Filling Machinery Using Gasoline Powered Fuel Pump

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9-5

9.4.4

Filling the Trailer’s DEF Tank . . . . . . . . . . . . . . . . . . . . . . . . .

9-7

9.4.5

Filling the DEF Tank on Machinery . . . . . . . . . . . . . . . . . . . . . .

9-7

9.5

DEF Solution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-9

9.5.1

DEF Solution Safety Practices . . . . . . . . . . . . . . . . . . . . . . . .

9-9

9.5.2

First Aid Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-9

9.5.3 General Information

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9-9

9.5.4 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-10

9.5.5

Using DEF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-10

9.5.6 DEF Disposal

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9-10

10. STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

10.1 General Information

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10-1

10.2 Placing in Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-1

10.3 Removing from Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-1

10.4 Winterizing the DEF System . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-1

11. MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

11.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-1

11.1.1 General Safety

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11-1

11.2 Wheel Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-2

11.3 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-2

11.3.1 Battery Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-2

11.3.2 Battery Replacement and Maintenance Tips . . . . . . . . . . . . . . . .

11-2

11.3.3 Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3

11.4 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3

11.5 Gasoline Engine (Optional)

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11-4

11.5.1 Approved Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-4

11.5.2 Engine Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-4

11.5.3 Change Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-4

11.5.4 Air Filter Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-5

11.6 Engine Circuit Protection

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11-5

11.7 Changing Diesel Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-6

11.8 Engine to Pump Connection (Gasoline Engine Option Only)

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11-6

11.9 Trailer Breakaway System . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-6

11.9.1 Testing the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-6

11.9.2 Charging the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-7

11.9.3 Replacing the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-7

11.9.4 Testing the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-7

11.10 Wheel Bolt Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . .

11-7

Содержание Fuel Express

Страница 1: ...Certified For Canadian Market ...

Страница 2: ...t flammable and combustible liquids This includes Class 3 fluids as defined by the Canadian Transportation Of Dangerous Goods regulations including Packing Groups II and III Effectively this allows the user to transport diesel fuel gasoline and all other liquids defined by Class 3 Packing Groups II and III In compliance with the testing requirements specified by Transport Canada the IBC has been t...

Страница 3: ...ed the buyer on the above described equipment including review of the Operator s Manual content equipment care adjustments operational use safety procedures and applicable warranty policy Dealer Company Name____________________________________ City State Postal Code _________________________ ________________ ______________ Dealer s Signature_____ ____________________________________Date ____ ____ ...

Страница 4: ...d ____Verify that tow vehicle is large enough to safely tow the trailer ____Inspect customer s hitch for 2 5 16 ball ____Make sure hitch to tongue bolts are tight ____Make sure safety chains are properly attached and are in good working condition ____Wiring harness plug must be in working condition and fit into tow vehicle s receptacle ____Make sure license plate light is operating and visible ___...

Страница 5: ...act ___________________________Address ___________________________City State Zip SOLD TO ___________________________Business ___________________________Contact ___________________________Address ___________________________City State Zip FUEL TRAILER MODEL _________________________________________________________ FUEL TRAILER WEIGHT __________________________________________________________ Fuel Tr...

Страница 6: ......

Страница 7: ...______________ IBC Serial Number ________________________ Gasoline Engine Serial Number ______________ Fuel Pump Serial Number __________________ PATENT INFORMATION Meridian continuously enhances its product offering through product improvements and new product innovations Marketplace feedback technological innovation new materials and manufacturing methods and a philosophy of continuous improveme...

Страница 8: ...e Safety 3 5 3 9 Operating Safety 3 5 3 10 Maintenance Safety 3 5 3 11 Diesel Fuel Safety 3 5 3 11 1 Inhalation Hazard 3 5 3 11 2 Fire and Explosion Hazards 3 5 3 11 3 Static Electricity Hazard 3 5 3 11 4 Ingestion 3 6 3 11 5 Eye Protection 3 6 3 11 6 Skin Protection 3 6 3 11 7 Storage Precautions 3 6 3 11 8 U S Federal State and Local Regulatory Information 3 6 3 11 9 Canada Regulatory Informatio...

Страница 9: ...lution Safety Practices 9 9 9 5 2 First Aid Measures 9 9 9 5 3 General Information 9 9 9 5 4 Storage 9 10 9 5 5 Using DEF 9 10 9 5 6 DEF Disposal 9 10 10 STORAGE 10 1 10 1 General Information 10 1 10 2 Placing in Storage 10 1 10 3 Removing from Storage 10 1 10 4 Winterizing the DEF System 10 1 11 MAINTENANCE 11 1 11 1 Safety 11 1 11 1 1 General Safety 11 1 11 2 Wheel Bearings 11 2 11 3 Battery 11 ...

Страница 10: ... 13 1 14 OEM LITERATURE 14 1 14 1 Gasoline Engine 14 1 14 2 DEF Pump 14 1 14 3 Diesel Fuel Pump 14 2 14 3 1 Electric Diesel Fuel Pump 14 2 14 3 2 Gasoline Diesel Fuel Pump 14 2 14 4 Generator Welder Compressor 14 2 14 5 Axle 14 2 15 TROUBLESHOOTING 15 1 15 1 Troubleshooting Chart 15 1 16 WARRANTY 16 1 16 1 Warranty Statement 16 1 17 PARTS 17 1 17 1 Diesel Fuel Pump Engine 17 2 17 2 Diesel Fuel Pum...

Страница 11: ...instructions exactly Safety is everyone s business By following recommended procedures a safe working environment is provided for the operator bystanders and the area around the work site Untrained operators are not qualified and must not operate the equipment In addition to the design and configuration of equipment hazard control and accident prevention are dependent upon the awareness concern pr...

Страница 12: ...lf priming centrifugal pump and only requires priming prior to its initial start The pump will retain sufficient liquid for self priming thereafter To prime the pump 1 Remove fill plug 1 on top of the pump housing 2 Fill the pump housing with filtered diesel fuel 3 Replace the plug 2 6 4 Prime DEF Pump The DEF pump is a self priming centrifugal pump If the DEF tank is full the pump will not requir...

Страница 13: ...n selected using the following guidelines SAFETY ALERT SYMBOL This Safety Alert symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED WHY IS SAFETY IMPORTANT TO YOU 3 Big Reasons Accidents Disable and Kill Accidents Cost Accidents Can Be Avoided DANGER Indicates an imminently hazardous situation that if not avoided will result in death or serious injury This signal word is to be limited to t...

Страница 14: ... Remember YOU are the key to safety Good safety practices not only protect you but also the people around you Make these practices a working part of your safety program Be certain that EVERYONE operating this equipment is familiar with the recommended operating and maintenance procedures and follow all the safety precautions Most accidents can be prevented Do not risk injury or death by ignoring g...

Страница 15: ... Inspect equipment OEM OEM parts only Protective shoes Remove key Set parking brake STOP Stop engine THINK SAFETY Think safety Transmission in park Use proper support Use proper tools Visibility Weight rating 3 3 2 Prohibited Actions Do not alter or modify Do not ride Do not weld No alcohol No drugs No young children No smoking No open flame 3 3 3 Hazard Avoidance Crush hazard Crush hazard chock w...

Страница 16: ...to stop before servicing repairing adjusting filling or towing 8 Clear the area of people especially small children before refueling machinery 9 Review safety related items annually with all personnel who will be operating using or maintaining the Fuel Trailer 10 Provide the end user with the owner operator literature Fuel Trailer owners must provide operating instructions to anyone using the trai...

Страница 17: ... a moderate fire hazard Vapors may be ignited rapidly when exposed to heat spark open flame or other source of ignition When mixed with air and exposed to an ignition source flammable vapors can burn in the open or explode in confined spaces Being heavier than air vapors may travel long distances to an ignition source and flash back Runoff to sewer may cause fire or explosion hazard If a fire occu...

Страница 18: ...inutes Hold eyelids open to ensure adequate flushing Seek medical attention 3 11 6 Skin Protection CAUTION Contact with diesel fuel may cause skin irritation with prolonged or repeated contact Wearing gloves constructed of nitrile neoprene or PVC are recommended when in close contact with diesel fuel Chemical protective clothing should also be worn Long term repeated exposure to diesel fuel may ca...

Страница 19: ...rical tape to cover exposed wires Automotive lead acid batteries contain sulfuric acid in the electrolyte The acid inside the battery is highly corrosive and can burn your skin if it leaks out of the battery and gets on your skin Acid may leak out of the battery if the case is cracked or damaged Maintenance free batteries should always remain in an upright position do not turn it sideways or upsid...

Страница 20: ...hus causing electrical shock A short circuit can occur if the positive terminal is connected to the battery and the person working with the battery comes into contact with a grounded object Always remove the ground cable first Do not smoke around a battery or use anything that produces an open flame or spark Batteries can explode Batteries give off hydrogen gas which is flammable and can explode i...

Страница 21: ...this manual Do not allow anyone to operate this equipment until such information has been reviewed Annually review this information before the season start up SIGN OFF FORM Date Employee s Signature Employer s Signature Make these periodic reviews of SAFETY and OPERATION a standard practice for all of your equipment We feel an untrained operator is unqualified to operate this equipment A sign off ...

Страница 22: ...rized Dealer Parts Department or the factory at no cost 4 2 HOW TO INSTALL SAFETY SIGNS 1 Be sure that the installation area is clean and dry 2 Be sure the temperature is above 50 F 10 C 3 Determine the exact position before you remove the backing paper 4 Remove the smallest portion of the split backing paper 5 Align the sign over the specified area and carefully press the small portion with the e...

Страница 23: ...t ey and wait for all moving parts to stop before servicing repairing ad usting or towing trailer or refueling gasoline engine bey all local regulations for the use and disposal of diesel fuel and or DEF solution Flammable fluid gasoline diesel fuel or engine oil lea ed or spilled onto hot surfaces can cause a fire lean up all lea ed or spilled fluid immediately Spar s or open flames can cause fla...

Страница 24: ...aturated squeeze out excessive oil 4 4 INSTALLING FUEL PLACARDS GASOLINE DIESEL SAFETY INSTRUCTIONS Before transporting fuel make sure the fuel placards are displayed on all four sides of the trailer It is the responsibility of the owner to properly install and display these placards Fuel trailers are shipped with four UN 1202 diesel fuel placards that are not installed Federal regulations require...

Страница 25: ...AR 666 cellular in Canada only Collect calls are accepted In case of a fuel spill in the U S contact the United States National Response Center NRC The NRC which is operated by the U S Coast Guard receives reports required when dangerous goods and hazardous substances are spilled After receiving notification of an incident the NRC will immediately notify the appropriate Federal On Scene Coordinato...

Страница 26: ...4 Revision 1 0 Meridian Manufacturing Inc 5 SPECIFICATIONS 5 1 OVERALL DIMENSIONS 5 1 155 cm 7 11 241 cm 7 6 229 cm 15 11 485 cm MMG 00525 5 1 155 cm 7 11 241 cm 7 6 229 cm 19 579 cm MMG 00586 Chapter 5 Specifications ...

Страница 27: ...I which include gasoline E15 and diesel fuel up to Bio 20 Acceptable Liquids US Diesel fuel up to Bio 20 Gasoline E15 UN Standards Compliance CGSB 43 146 UN Standards Classification 31A W steel tank for liquids Registration Transport Canada Description Specification Trailer Axles and Tires Two or three 7000 pound axle with electric drum brakes each axle 16 x 10 ply tires Breakaway Brake System Sta...

Страница 28: ... specified Therefore do not grease or oil bolts or capscrews unless otherwise instructed in this manual When using locking elements increase torque values by 5 Bolt Diameter A SAE Grade 2 N m ft lbs SAE Grade 5 N m ft lbs SAE Grade 8 N m ft lbs 1 4 8 6 12 9 17 12 5 16 13 10 25 19 36 27 3 8 27 20 45 33 63 45 7 16 41 30 72 53 100 75 1 2 61 45 110 80 155 115 9 16 95 70 155 115 220 165 5 8 128 95 215 ...

Страница 29: ...10 2 vent fill cap 11 Fuel level gauge 12 1 1 2 anti siphon fuel discharge port 13 3 4 NPT reclamation port 14 Hose to fuel pump Hinged lockable cover not visible 15 DOT compatible taillights and turn signals 16 License plate light 17 Red and white reflective tape 18 Red safety lights 19 Electric start gasoline engine and diesel fuel pump 20 12 Volt electric pump DEF pump 21 DEF solution hose and ...

Страница 30: ...units with electric fuel pumps Always read the OEM engine Operator s Manual supplied with the fuel trailer for the detailed engine operating procedures 1 Starting rope 2 Fuel shut off lever open to the right and closed to the left facing unit 3 Choke lever open to the left and closed to the right facing unit 4 Throttle lever 5 Engine key switch 6 Engine circuit protection indicator 7 Battery box a...

Страница 31: ...akage 3 Choke Lever The choke lever controls the fuel air mixture to the engine Close the choke when starting if the engine is cold Open the choke as the engine warms Always open the choke fully during operation 4 Throttle Lever This lever controls the engine RPM Move the lever to increase or decrease the RPM The engine RPM controls the pump speed Adjust the throttle from 1 2 to full to obtain the...

Страница 32: ... be periodically charged from an external source to keep it fully charged Check the battery s state of charge before using the 12 Volt fuel pump Note With the 12 Volt diesel fuel pump option the battery will operate the pump for approximately 30 minutes 10 Fuses Several fuses protect the electrical system of the trailer and its components Newer fuel trailers have harness mounted fuse holders that ...

Страница 33: ... needed Operating the engine without oil will damage the engine and void the warranty 3 Make sure the fuel pump is primed To prime the pump a Remove the fill plug on top of the pump housing b Fill the pump housing with the diesel fuel to be pumped c Replace the plug 4 Start the engine and check the controls Be sure that they function properly The pump will take approximately one to two minutes to ...

Страница 34: ...l not need to be re primed Full flow will be reached after one minute of operation Refer to 9 4 1 Filling the Fuel Trailer with Diesel Fuel on page 9 3 7 Visually check all hardware and fasteners for missing parts and make sure the fasteners are properly tightened 8 Make sure the wheel bolt lug nuts are properly tightened Refer to 11 10 Wheel Bolt Torque Requirements on page 11 7 9 Check the tires...

Страница 35: ...nufacturing Inc October 2014 Revision 1 0 7 3 13 Clean and make sure taillights signal lights and side running lights are working properly Tandem axle option Triple axle option Chapter 7 Pre Operating Instructions ...

Страница 36: ...on the fuel trailer 12 Under no circumstances should young children be allowed to work with or around the Fuel Trailer When moving the trailer make sure all bystanders especially small children stay clear of the working area 13 Do not exceed a maximum safe travel speed which may be lower than the recommended or posted speed Slow down for corners and rough terrain 14 Shift towing vehicle to a lower...

Страница 37: ...el trailer with diesel fuel when it is not in a level position could cause an upward force on the tongue separating the trailer from the tow vehicle Make sure the trailer is set up with downward pressure on the tongue assembly 2 Adjust the height of the receiver to align with the tow ball or be lower than the tow ball Once aligned tighten both bolts to 70 ft lb 95 N m WARNING The receiver must be ...

Страница 38: ...r to separate from the tow vehicle resulting in equipment damage personal injury or death 9 Attach safety chains 1 securely to the tow vehicle to prevent unexpected separation Cross the chains when attaching 10 Connect wiring harness 2 with the seven pin connector for the lights and brakes 11 Connect breakaway system cable 3 to the tow vehicle Make sure key 4 on the end of the cable is properly pl...

Страница 39: ... Before towing the trailer make sure 1 The trailer lights and brakes are working properly If the trailer s electrical equipment is not functioning properly it may be due to incompatible or crossed wiring from the tow vehicle to the trailer 2 The trailer brakes apply when the brake pedal is depressed 3 The breakaway brake system activates and applies the brakes when the cable key is pulled from its...

Страница 40: ... Keep working area clean and free of debris to prevent slipping or tripping 4 Keep hands feet hair and clothing away from rotating parts on the machinery being refueled 5 Do not place hands fingers or arms between moving parts 6 Stay away from overhead power lines Electrocution can occur without direct contact 7 Use care when climbing on machinery to prevent slipping or falling 8 Know and follow a...

Страница 41: ... and discharge themselves before refueling the gas engine 22 Use care when closing the manway cover Do not place fingers between the cover and the rim 9 2 FIRE EXTINGUISHER A fire extinguisher may be supplied with the fuel trailer The extinguisher is mounted inside the right compartment door on the trailer Do not install a fire extinguisher onto the IBC tank It is the operator s responsibility to ...

Страница 42: ...ng pin Note If the tow vehicle s wiring connections do not correspond to the fuel trailers wiring harness the breakaway brake system battery will also not be charged during normal operation 6 Always make sure the trailer lights and brakes are working properly before towing the trailer Do not tow a trailer that is not operating properly 7 The fuel trailer can be towed with a tractor however it is e...

Страница 43: ...andle on the fuel nozzle until it is inside the fuel tank of the machinery being refueled 3 Move the ON OFF lever upward to the ON position to apply power to the pump Fuel Pump Lever in ON Position 4 Refuel the machinery Release the nozzle when the desired amount of fuel has been dispensed Move the ON OFF lever downward to the OFF position to turn off the pump Fuel Pump Lever in OFF Position 5 Rem...

Страница 44: ...fter To prime the pump a Remove the fill plug on top of the pump housing b Fill the pump housing with filtered diesel fuel c Replace the plug To fill the machinery 1 Position the fuel trailer near the machinery being refueled 2 Extend the hose to easily reach the fill spout of the machinery being refueled 3 If using the optional gasoline engine start the engine a Turn engine fuel lever 3 to the ON...

Страница 45: ...uel nozzle into the receiving tank and squeeze the handle to start fuel flow When the tank is full the nozzle will automatically shut off the flow Note If an electronic fuel meter is attached to the hose a specific amount of fuel can be added NOTICE When filling machinery from the fuel trailer never allow the pump to run dry Operating the pump without fuel can cause damage to the pump and or gasol...

Страница 46: ...white poly tank Do not overfill the tank NOTICE Observe the fluid level through the side of the white poly tank Do not overfill the tank Note Ensure breather on top of the tank is not blocked and is properly tightened Note To prevent contamination of the DEF fluid keep the DEF nozzle and the fill port clean and free of dust and dirt 9 4 5 Filling the DEF Tank on Machinery The DEF transfer pump 1 i...

Страница 47: ...e the DEF tank of the machinery being serviced 3 Turn the power switch to the ON position to start the DEF pump 4 Fill the machine s DEF tank Once the DEF tank is filled turn the pump OFF Do not run the pump any longer than necessary SAFETY INSTRUCTIONS Even though nozzle 2 is equipped with an auto matic shutoff do not leave the nozzle unattended during filling Be prepared to manually shut off flo...

Страница 48: ...motor to overheat 9 5 2 First Aid Measures Eye If irritation or redness develops move away from exposure and into fresh air Flush eyes with clean water immediately for at least 15 minutes If symptoms persist seek medical attention Skin Remove contaminated shoes and clothing and cleanse affected area s thoroughly by wash ing with mild soap and water If irritation or redness develops and persists se...

Страница 49: ...inimum Shelf Life Months 50 F 36 77 F 18 86 F 12 95 F 6 95 F To prevent decomposition of the DEF solution prolonged transportation or storage above 77 F should be avoided Significant loss of shelf life Check every batch before use Source ISO 22241 3 2008 E 9 5 5 Using DEF 1 Only fill the DEF tank with ISO certified DEF that has been delivered in dedicated sealed DEF packages 2 Wear appropriate pro...

Страница 50: ...tion key and store in a secure place 10 Remove the battery and store it in a cool dry area on wooden blocks or a wooden pallet Charge it monthly to maintain an adequate charge This will help to extend the service life of the battery 11 It is best to store the equipment inside If possible avoid any area with high humidity Humidity promotes rust and corrosion 10 3 REMOVING FROM STORAGE When removing...

Страница 51: ...r and first aid kit should be readily accessible while performing maintenance on this equipment 10 Periodically tighten all bolts nuts and screws and ensure all cotter pins are properly installed to ensure the unit is in safe condition 11 When completing a maintenance or service function make sure all safety shields and devices are installed before placing the unit in service 12 Do not attach any ...

Страница 52: ...batteries 4 Do not tip batteries more than 45 degrees to avoid electrolyte loss 5 To avoid injury from a spark or short circuit disconnect the battery ground cable before servicing any part of the electrical system Never short circuit the battery it may explode 6 Protect battery terminals battery charger terminals and cables against accidental contact which can cause sparks explosions or component...

Страница 53: ...ing If the battery will not charge using an external charger check the fuse Replace the fuse if necessary 11 4 FUSES The fuel trailer may use either of two types of blade fuses Older fuel trailers have regular ATO ATC fuses located within a control box inside the battery box Newer fuel trailers have harness mounted fuse holders that accept mini APM ATM fuses The DEF pump has an in line fuse holder...

Страница 54: ...ther alternative fuel Always refer to the OEM Owner s manual for a list of recommended fuel and the current approved additives 11 5 2 Engine Oil Use a typical SAE 10W 30 or 10W 40 multi viscosity motor oil for normal operating conditions Consult your engine manual for the recommended oil in cold temperatures The crankcase capacity is 0 6 liters 0 63 US qt 11 5 3 Change Engine Oil 1 Review the Oper...

Страница 55: ...lace dirty filter elements Always replace damaged filter elements NOTICE Operating the engine without an air filter or with a damaged air filter will allow dirt to enter the engine causing rapid engine wear This type of damage is not covered by any warranty 4 Replace the cover Make sure the washer is in place 11 6 ENGINE CIRCUIT PROTECTION The circuit protector protects the battery charging circui...

Страница 56: ...ailer plug from the tow vehicle otherwise you are testing the tow vehicle s battery 2 Press the green TEST button on the control box located inside the frame of the trailer The green indicator light should illuminate if the battery is fully charged If the yellow or red indicator lights illuminate the unit s battery should be charged before towing the trailer IMPORTANT If the battery is weak or dea...

Страница 57: ...miles and after each wheel removal Note Torque wrenches are the best method to ensure the proper amount of torque is being applied to a wheel nut CAUTION EXPLOSIVE FORCE HAZARD To prevent injury due to possible dangerous separation of wheels from the axle the wheel nuts must be maintained at the proper torque levels Properly maintained wheel nuts prevent loose wheels and broken studs 2 Tighten the...

Страница 58: ...olts should be 5 8 11 x 3 inches long with a Grade 8 rating Refer to 5 3 1 Bolt Torque Values on page 5 3 for the proper tightening torque 11 13 REAR MOUNTED TOOL BOX 1 Periodically open the drain valve on the air compressor to release any trapped moisture 2 Check the torque on the tool box to tank bolts at least once per year 11 14 OPTIONAL COMPRESSOR 1 Maintain compressor oil level on or slightl...

Страница 59: ...akes per OEM manual Inspect Brake Magnets per OEM manual Make sure the battery box is securely holding the battery onto the frame check the electrolyte levels in the cells and clean terminals to remove any dirt or corrosion Check and or Replace Diesel Fuel Filter Refer to 11 7 Changing Diesel Fuel Filter on page 11 6 400 Hours or Annually Change Engine Oil Check Wheel Bolt Torque Refer to 11 10 Wh...

Страница 60: ...an be dangerous Never touch or fill a hot engine DO NOT fill the engine s fuel tank near an open flame while smoking or while the engine is running DO NOT fill the tank in an enclosed area with poor ventilation Wipe up spills immediately 1 Check engine oil and fuel levels and fill as needed Refer to 14 1 Engine and DEF Pump on page 14 1 2 Test the trailer breakaway brake system Refer to 11 9 Trail...

Страница 61: ...y in the bearings Refer to 14 3 Axle on page 14 2 3 Check the frame and tank hold down bolts Refer to 11 12 Tank Replacement on page 11 8 4 Check the trailer hitch tongue bolts Refer to 11 11 Axle Bolts Trailer Hitch Bolts and Tank Hold Down Bolts on page 11 7 5 Thoroughly clean the fuel trailer 6 Check the tires for wear and replace if needed 7 Check the taillights to make sure they are working p...

Страница 62: ...ificate of Registration to Leak Test and Inspect IBC s is available from Transport Canada at http wwwapps tc gc ca saf sec sur 3 fdr rici ibc ibcleak aspx The test must show no defects that could render the tank unsafe for transporting dangerous goods A tank having defects must be repaired re inspected and leak tested A tank that fails the test and is not repaired must have any specification marks...

Страница 63: ...tread life Refer to the axle OEM manual for a Tire Wear Diagnostic Chart Replace the tires with Meridian part number 18131 or an equivalent tire 3T235 80R16 TR643 Load Range E For Trailer Service Only 12 5 WELDING REPAIRS Repair welding must be done with care and with procedures that may be beyond the capabilities of the ordinary welder Before performing any type of welding repair to the fuel trai...

Страница 64: ...idian Manufacturing Inc 12 7 DOOR LIGHT SWITCH The lights on both doors are activated by plunger switches If the lights do not illuminate when the door is opened check the switches bulbs wiring connections and or fuse Chapter 12 Service ...

Страница 65: ...afety instructions in the OEM manuals pertaining to use of the electrical air pressure and welding systems If the OEM Operator Manual s are not available obtain a copy before using this equipment Optional 3 in 1 Air compressor welder generator 1 Generator welder 2 Electrical power cord 3 Air hose 4 12 Volt battery 5 Air hose outlet 6 Air pressure gauge 7 Air tank pressure release valve 8 Gasoline ...

Страница 66: ...turing Inc 25 Air cleaner 26 Choke lever open to the left and closed to the right facing unit 27 Fuel shut off lever open to the right and closed to the left facing unit 28 Gasoline tank 29 Automatically controlled throttle lever Chapter 13 Options ...

Страница 67: ...artment 14 1 GASOLINE ENGINE For any questions concerning the gasoline engine diesel fuel pump or DEF solution pump refer to the OEM manual that was provided with the fuel trailer 14 2 DEF PUMP Additional information can be obtained from MP Pumps 34800 Bennett Fraser MI 48026 1686 Phone 586 293 8240 800 563 8006 Fax 586 293 8469 www mppumps com Chapter 14 OEM Literature ...

Страница 68: ...p y t l e u f WARNING to occur in a short time period within the when the pumping system is pressurized Do not operate the pump in a manner that it was not intended to be used heat generated by the pumping system PRINTED IN THE U S A MODELS This pump was designed to handle volatile and flammable fluids To reduce the risk of fire or explosion keep pump in well ventilated area free of explosive atmo...

Страница 69: ...ace the filter Electrical functions are not work ing properly Battery cable or battery Check battery cable and make sure battery is fully charged Improper ground Check for proper grounding of electrical circuit DEF pump is not working properly Pump is not working The DEF pump is for intermittent duty only Once the maximum thermal limit is reached the motor must be allowed to return to ambient temp...

Страница 70: ...vane wear Rotor and vane wear or damage Contact OEM for repair options Hose or nozzle damage Replace hose or nozzle Excessive dirt in screen Remove and clean screen Low fluid level Fill tank Electric diesel fuel pump runs slowly Incorrect voltage Check incoming line voltage while pump is running Must be 12 Volts Vanes sticking Vanes and slots may have nicks burrs or wear Contact OEM for repair opt...

Страница 71: ... for replacement options Incorrect or loose wiring Repair wiring Electric diesel fuel pump leaks Bad O ring gasket Replace all O ring gaskets Dirty shaft seal Clean seal and seal cavity Bad shaft seal Replace seal Incompatible fluid Do not pump any fluid other than diesel fuel Loose fasteners Tighten fasteners Electric diesel fuel pump hums but will not operate Motor failure Contact OEM for replac...

Страница 72: ...bligation of the Manufacturer hereunder extends only to the original owner and to the Meridian dealer to whom the materials may have been initially sold This warranty shall not be subject to any assignment or transfer without the written consent of the Manufacturer 5 The customer shall acknowledge that it has made its own independent decision to approve the use of the supplied materials and also t...

Страница 73: ...acturing Inc October 2014 Revision 1 0 17 1 17 PARTS The following pages contain a list of serviceable parts for the Fuel Trailer unit Parts are available from your authorized Dealer Parts Department Chapter 17 Parts ...

Страница 74: ...te Green 9 1 17516 Hose Diesel 1 ID Puma Pump to Filter 10 2 19309 Bolt Hex 5 16 18 x 3 4 11 2 19322 Washer Lock 5 16 12 1 17517 Plug Plastic for 3 Hole 13 Not Used 14 1 25178 Diesel Reel Mount Item Qty Part No Description 15 1 32444 Engine Pump Mount Weldment 16 3 17392 Fitting Barbed 1 1 2 NPT 17 1 17393 Reducer 2 x 1 1 2 NPT Brass 18 2 17380 Clamp T Bolt 1 844 to 2 062 19 1 34509 Elbow Flange W...

Страница 75: ...0 Micron 12 1 25176 Filter Head Mount 13 1 25173 Filter Head 1 NPT for F40 Filter 700ACCF7017 14 2 11506 1 Hose Nipple W 1 M NPT Thd 304 SS 15 1 11516 1 Sch 40 Nipple 3 Long 304 SS 16 1 21020 Diesel Nozzle 1 Outlet Fill Rite Green Item Qty Part No Description 17 1 17518 Hose Diesel 1 ID Puma 18 2 19309 Bolt Hex 5 16 18 x 3 4 19 2 19322 Washer Helical Spring Lock 5 16 20 1 25178 Diesel Reel Mount 2...

Страница 76: ...on Locknut 7 1 32097 DEF Tank Assembly 55 Gal Plastic 8 1 11207 DEF Nozzle 3 4 Outlet FRNS075A 9 4 11513 Clamp T Bolt 1 344 to 1 562 10 2 19099 Bolt Hex 1 4 20 x 7 8 Steel Item Qty Part No Description 11 1 32430 DEF Nozzle Holster Assembly 12 2 17767 Washer Flat 1 4 SS 13 2 18321 Nut Hex 1 4 20 Nylon SS 14 1 10133 Pump 12VDC DEF FRX 75 SP 15 2 24307 Strap Tank 990 DEF Tank 16 1 17514 Hose DEF 1 ID...

Страница 77: ... NPS Dual Action Vent 4 PSI 4 1 38670 Filler Neck Top Weldment SS 5 1 17348 OPW21GU Mis filling Prevention Device 6 1 17343 Fill Neck Top Gasket 7 1 17345 Fill Neck Bolt Plate Bottom 8 Not Used 9 1 17353 Plug 1 1 2 NPT Sch 80 10 1 17344 Fill Neck Bottom Gasket 11 6 17346 Screw Phillips 1 4 20 x 7 8 SS Flat 12 6 17347 Screw Phillips 1 4 20 x 3 8 SS Round 13 1 17351 Hose Barb 1 1 4 x 1 NPT Sch 80 Ch...

Страница 78: ... 19569 Bolt Hex Flanged 3 8 16 x 1 long 8 1 19347 Locknut Nylon 3 8 16 9 1 31519XX Manway Anti Spill Inspection Weldment 10 1 14176 Gasket Neoprene 11 1 14172 Valve Anti Siphon 1 1 2 NPT 12 1 17397XX Manway Lid Weldment 13 1 31518 Dial Vertical Level Gauge Item Qty Part No Description 14 1 14173 Hose Suction 15 1 22766 Pipe Suction 1 1 2 SCH 40 x 32 long 16 1 18853 Coupler Full 1 1 2 NPT MS 17 1 1...

Страница 79: ...rator Welder Compressor Combo 2 8 19318 Nut Hex Flanged 5 16 18 3 8 19568 Bolt Hex Flanged 5 16 18 X 3 4 4 1 21286 00 Battery SP 30 5 1 11219 Box Battery Small 6 1 18658 Cable Battery Set 33 1 2 7 1 34510 Tank Assembly Air Twin 8 Gallon 9 1 11075 Reel Dual Air Electrical 10 4 19595 Nut Hex Flanged 1 2 13 11 4 18943 Bolt Hex Flanged Steel Mild 1 2 13 x 1 1 4 long Chapter 17 Parts ...

Страница 80: ...anged 5 16 18 2 8 19568 Bolt Hex Flanged 5 16 18 X 3 4 3 1 21286 00 Battery SP 30 4 1 11219 Box Battery Small 5 1 18658 Cable Battery Set 33 1 2 6 1 34510 Tank Assembly Air Twin 8 Gallon 7 Not Used 8 1 11075 Reel Dual Air Electrical 9 4 19595 Nut Hex Flanged 1 2 13 10 4 18943 Bolt Hex Flanged Steel Mild 1 2 13 x 1 1 4 long 11 10 17505 Generator Compressor Combo Chapter 17 Parts ...

Страница 81: ...ctive Meridian 2X6X6 4 2 17525 17419 Fuel ExpressTrailer Decal Fuel Express Platinum Decal 5 2 17416 Fuel Express Platinum Pro Decal 6 1 17553 Decal Warning inside door 7 10 18118 Tape Fender Anti slip Item Qty Part No Description 8 2 17508 Meridian Trailer White Decal 9 1 17728XX Meridian Trailer Cowling Decal 10 2 17411 Decal Corner Reflective 11 2 17522 Stripe Decal White Utility Box Color of p...

Страница 82: ...ber 2014 Revision 1 0 Meridian Manufacturing Inc 17 9 UTILITY BOX ASSEMBLY 20 14 21 31 25 23 24 8 11 4 7 31 3 2 5 28 19 9 6 10 16 13 17 22 27 1 14 13 18 5 2 3 28 30 29 12 17 16 10 16 26 MMG 00636 Chapter 17 Parts ...

Страница 83: ...1 4 20 16 48 19089 Protruding Head Style Break Mandrel Closed End Blind Rivet 17 4 11520 Gas Spring Assist Shock 30 lb 20 13 Ext Item Qty Part No Description 18 1 32103XX Door Weldment DS Utility Box 19 1 32104XX Door Weldment PS Utility Box 20 1 32102XX Utility Box Weldment 21 2 22889XX Utility Box Angle Mount 22 1 17065 Grommet 1 1 8 x 3 4 ID 23 4 19373 Lock Washer 1 2 24 4 19354 Bolt Hex 1 2 13...

Страница 84: ...18992 Ø9 16 18 UNF X 2 H H C S 3 1 18131 17756 ST235 80R16 Tire and Steel Rim ST235 80R16 E Tire Aluminum RimAssembly 4 3 18991 Ø9 16 18 UNF x 3 4 Lug Nut 5 4 19330 Bolt Hex 3 8 16 UNC X 3 Steel Mild 6 4 19564 Nut Hex Flanged 3 8 16 UNC 68706 Spare Tire Kit Steel 68707 Spare Tire Kit Aluminum Note Spare tire option is available for tandem axle trailers only Chapter 17 Parts ...

Страница 85: ...luminum Rivet 126 187 Grip 14 8 18941 Cross Recessed Pan Head Machine Screw Type I 15 8 17722 Nut Nylon 10 32 UNF 16 2 11230 Bulb Seal 14 3 8 90 x 1 8 Item Qty Part No Description 17 1 17553 Decal Warning inside door 18 1 11505 LED Strip Self Adhesive 36 19 3 11218 Box Battery Large 20 3 19597 Screw Hex Washer Hd Self Drilling 1 4 14 x 3 4 21 1 18128 Holder for Manual OMC 1 22 1 11525 Cowling Wire...

Страница 86: ...evision 1 0 Meridian Manufacturing Inc 17 12 TANDEM AXLE TRAILER 13 6 7 35 7 37 16 7 7 6 13 33 32 36 21 20 30 29 7 15 27 28 26 8 24 9 22 20 5 7 30 39 4 10 11 3 12 1 8 7 38 23 34 2 14 25 31 19 18 MMG 00635 Chapter 17 Parts ...

Страница 87: ...e Light Chrome 5 Diode 17 1 14065 Wire Harness Fuel Trailer Not Shown 18 Neoprene Strip 3 16 x 1 1 2 60 6 19 4 14062 Edging Neoprene 20 4 18118 Tape Anti Slip Step Side Fuel Trailer Item Qty Part No Description 21 6 18118 Tape Anti Slip Fender Fuel Trailer 22 2 22903 Fender Weldment Tandem Axle 14 W 23 3 19564 Nut Hex Flanged 3 8 16 UNC 24 8 17041 Ø1 8 Aluminum Rivet 126 187 Grip 25 3 19569 Bolt H...

Страница 88: ... 2014 Revision 1 0 Meridian Manufacturing Inc 17 13 TRIPLE AXLE TRAILER 7 1 8 10 45 2 9 12 4 14 22 38 18 23 11 27 28 26 36 25 21 19 24 42 39 41 20 24 37 34 31 32 7 29 30 33 24 35 15 17 16 MMG 00633 Chapter 17 Parts ...

Страница 89: ...2 48 18991 Ø9 16 18 UNF x 3 4 Lug Nut 23 2 22994 Fender Aluminum Rock Guard Triple Axle 24 23 19779 8 18 X 3 4 Self Drilling Zinc Screw Item Qty Part No Description 25 4 18096 Tape Reflective Meridian 2x6x6 26 6 18118 Tape Anti Slip 27 24 11551 Screw Cap 3 8 16 x 1 1 4 With Loctite 28 1 22904 Rail mount Weldment Left Utility Box 29 1 22905 Rail mount Weldment Right Utility Box 30 1 22788 Rear Tube...

Страница 90: ...2 Item Qty Part No Description 1 1 32416XX IBC Tank Weldment 2 1 32106XX Utility Box Assembly 3 8 19382 Nut Hex 5 8 11 UNC 4 8 17589 Bolt Hex 5 8 11 x 3 1 2 5 8 18460 Washer Lock 5 8 Color of painted components is denoted by a two letter suffix as follows MR Meridian Red BW Bone White GR Grey Chapter 17 Parts ...

Страница 91: ...11075 Reel Dual Air Electrical 3 4 18943 Bolt Hex Flanged Steel Mild 1 2 13 x 1 1 4 Long 4 4 19595 Nut Hex Flanged 1 2 13 17 16 FIRST AID KIT AND FIRE EXTINGUISHER MMG 00500 3 4 1 2 Item Qty Part No Description 1 1 22774 Caddy Safety Kit 2 2 19597 Screw Hex Washer Hd Self Drilling 1 4 14 x 3 4 3 8 17733 Fire Extinguisher 4 1 First Aid Kit Chapter 17 Parts ...

Страница 92: ...17 20 October 2014 Revision 1 0 Meridian Manufacturing Inc APPENDIX A ...

Страница 93: ...Meridian Manufacturing Inc October 2014 Revision 1 0 17 21 ...

Страница 94: ... Tank Drain Plug 12 5 Diesel Fuel Pump 17 2 17 3 Diesel Fuel Safety 3 5 Disposal of Equipment at End of Useful Life 2 1 Door Keys 2 2 Door Light Switch 12 6 E Emergency Response 4 4 Engine 17 2 Engine Circuit Protection 11 5 Engine Oil 11 4 Engine to Pump Connection Gasoline Engine Option Only 11 6 Equipment Break In Period 7 1 Equipment Components and Controls 6 1 Explosion Hazards 3 8 Eye Protec...

Страница 95: ...4 1 Safety Training 3 2 Service 12 1 Service Checks 12 2 Service Record Chart 12 1 Shock Hazards 3 7 Sign Off Form 3 9 Skin Protection 3 6 Spare Tire Option 17 12 Specifications 5 2 Spill Reporting 3 7 Static Electricity Hazard 3 5 Storage 9 10 10 1 Storage Precautions 3 6 Storage Safety 3 5 T Tandem Axle Trailer 17 14 Tank Replacement 11 8 Testing the Battery 11 6 Tires 12 5 Towing 8 1 Trailer Br...

Страница 96: ...12 732 1028 Lethbridge Office 3125 24 Ave N Lethbridge AB T1H 5G2 PH 403 320 7070 TF 800 661 1436 FX 403 320 7579 Winkler Office Box 760 275 Hespler Ave Winkler MB R6W 4A8 PH 204 325 7883 TF 800 665 7259 FX 204 325 5556 Regina Office PO Box 1996 Regina SK S4P 3E1 PH 306 545 4044 TF 800 667 5904 FX 306 545 4216 Camrose Office 4232 38 St Camrose AB T4V 4B2 PH 780 672 4516 TF 800 830 2467 FX 780 672 ...

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