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17  Maintenance 

Regular maintenance is a prerequisite for the long-term reliable and safe operation of a 

warewashing machine. Maintenance which is neglected or improperly carried out increases 

the residual risk of unforeseen damage to property and persons, for which no liability will 

then be assumed. 

Maintenance work should only be conducted if the machine has been switched off com-

pletely via the on-site power disconnection device. 

Existing safety systems may not be removed! 

 

IMPORTANT!

 

A functional test on all safety systems of the machine / installation is carried out during 

every regular maintenance. 

We recommend that you take out a maintenance contract with our manufacturer’s agent 

in order to ensure a long service life.  

17.1  Basic safety measures during normal operation 

Observe the maintenance periods prescribed in the operating instructions! 

Observe the maintenance instructions given in these operating instructions for individual 

components! 

 

IMPORTANT!

 

Before carrying out any maintenance or repair work, prohibit access to the operating area 

to any unauthorized persons! Provide or display a sign drawing attention to the mainte-

nance or repair work! 

 

Before implementing any maintenance or repair work the machine must be switched off 

completely via the on-site power disconnection device and secured against reactivation 

by using appropriate measures (e.g. via a padlock whose key is in the possession of the 

person conducting the maintenance or repair work)! Failure to observe these precautions 

can result in severe physical injury or damage to property. 

 

IMPORTANT!

 

Before carrying out any maintenance and repair work, ensure that all the parts of the ma-

chine that may be touched have cooled down to room temperature! 

Carefully dispose of any cleaning products that could harm the environment! 

17.1.1  Before starting operations following maintenance or repair 

work 

 

IMPORTANT!

 

Before starting operations following maintenance or repair work, all initial tests must be 

carried out as described in “Machine Settings for Initial Commissioning by the Service 

Engineer”. 

17.1.2  Observe the environmental protection regulations 

 

IMPORTANT!

 

Legal obligations relating to the avoidance of waste materials and to their recycling/re-

moval in accordance with applicable regulations must be observed! 

In particular, during installation, repair and maintenance work, materials that could pollute 

water such as: Grease and oils, Cleaning fluids containing solvents, must not pollute the 

ground or run into the sewerage system! These materials must be stored, shipped, col-

lected and disposed of in suitable containers! 

17.2  Dosing units 

The dosing units themselves are maintenance free in principle but the working life is 

largely dependent on the chemical used. 

17.2.1  Change of products 

Change of product means that one rinse aid or detergent product is replaced by another.  

The use of differing products alongside each other can result in break-downs. 

  Hose lines and dosing units must always be rinsed out with warm water. 

 

Содержание DV 120.2

Страница 1: ...from 2004 11 Update 2020 03 www meiko global com Operating instructions DV 270 2 Universal warewashing machine Translation of the Original operating instructions Read operating instructions before usi...

Страница 2: ...el 14 7 2 Preparation for washing and rinsing 15 7 3 Automatic dosing 16 7 4 Operation during washing and rinsing cycle 16 8 Shutting down the dishwasher 17 9 Care and maintenance 17 9 1 Care general...

Страница 3: ...Maintenance 40 17 1 Basic safety measures during normal operation 40 17 2 Dosing units 40 17 3 Maintenance plan 41 18 Dismantling and disposal 42 18 1 Disposal of packaging materials 42 18 2 Dismantl...

Страница 4: ...stantly working on the further development of all its models We would therefore ask you to understand that because of this we must reserve the right to make modifications at any time to any items cove...

Страница 5: ...s MEIKO exclusively authorises authorised service partners for commissioning inductions repairs maintenance assembly and installation of the corresponding product groups within MEIKO devices 1 3 Descr...

Страница 6: ...water Prohibits the use of a high pressure hose Danger of explosion Indicates a potential explosion hazard Non potable water The water is not for drinking Health can be endangered by drinking Danger o...

Страница 7: ...as well as with the safety information provided in them IMPORTANT the installation is only operated in perfect operationally efficient condition all safe guards and cladding panels are installed and...

Страница 8: ...is imperative the entire machine is switched off completely via the on site power disconnection device and that it is secured against reactivation by using appropriate measures Only specialist person...

Страница 9: ...njurious to health The manufacturers hazard instructions on the original packaging and in the safety data sheets must be observed IMPORTANT At the end of operation the machine is to be switched off co...

Страница 10: ...on the packing The appliance must be moved with great care Unpack the machine In order to ensure safe shipping the installation parts are placed on a special four sided wooden frame The washing machin...

Страница 11: ...the electrical part of the machine may only be undertaken by specialist person nel The customer must guarantee the following points relating to the connection The correct voltage and type of current...

Страница 12: ...s the stainless steel heat exchanger available as an option must be used IMPORTANT The minimum flow pressure of the clean water supply upstream of the solenoid valve must be 0 6 bar if water softening...

Страница 13: ...the quantity of detergent and rinse agent depend on the product used The relevant chemical supplier can install the correct setting 6 Settings for initial commissioning by the service engi neer 6 1 C...

Страница 14: ...rohibited The same applies when cleaning the washing machines 7 1 Operating panel Illustration 1 Operating panel Program start key Program is running appliance is switched on Program is running Off ke...

Страница 15: ...d 7 2 Preparation for washing and rinsing The preparatory work described below must be carried out before each operation Open the hood In case of automatic hood opening Open the hood using the hood op...

Страница 16: ...strike the items directly and the wash times would have to be unnecessarily prolonged Short wash times with baskets which are not overloaded are much more economical Some fundamental points must be ob...

Страница 17: ...imise the need for cleaning care and mainte nance However for a reliable safe and permanent function of the appliance and in the interest of hygiene and cleanliness a correct care and maintenance is n...

Страница 18: ...The tank heating element may still be hot after the tank has been emptied There is therefore the danger of burns when the machine is cleaned manually IMPORTANT The machine switch cabinet and other ele...

Страница 19: ...ed by unsuitable operat ing staff or if it is not used acc to it s purpose Liability We accept no responsibility for damage of the appliance and other objects caused by op erating faults resp non obse...

Страница 20: ...rature falls when the programme begins depending on the washware The time needed to reach the set disinfection parameters could exceed the set pro gramme time IMPORTANT High washing temperatures and l...

Страница 21: ...ine The dosing unit is self priming The dosing takes place during each filling cycle The correct dosing results in a smooth even water film In case of overdosing there are bubble and stripe formations...

Страница 22: ...icular times check water softener for regeneration This must not carried out during the dishwashing operation Water pre treatment defective or not carried out Different water type depending on the wat...

Страница 23: ...enced person Persons Trained operating personnel Trained in house techni cian Trained in house technician or instal lation engineer Activity Installation and assembly Commissioning Operation use Clean...

Страница 24: ...econd gives access to the entire range of functions viewing and modification In the short programming instructions accompanying every machine in the series this is described in condensed form For cont...

Страница 25: ...2 will be displayed If you enter all the digits correctly you will arrive at the chosen level either service config uration or machine data 15 3 Service level The list of service parameters can be fou...

Страница 26: ...he accept key Now the dosage pump will be activated and the remaining running time will be indicated You can leave this level by pressing the 0 key The ventilation will be interrupted off 15 3 3 Venti...

Страница 27: ...y to move forwards or the III key to move backwards or the accept key to make a selection You are now at the current level You can leave this level by pressing the 0 key 15 3 5 Viewing modifying param...

Страница 28: ...15 3 7 Viewing modifying output status according to code entered Indication this display by pressing the accept key Viewing Now the first output will be shown with status Press the I key to move forwa...

Страница 29: ...echnology level By entering code 40000 read only or 40044 read enter the user can access the new 4th parameter level summarizing all the dosing technology parameters P104 P105 P218 P219 P224 P225 P321...

Страница 30: ...nerations de pends on the hardness of the water 107 Beep ON OFF Parameters 0 1 1 Switch on off acoustic ready mes sage 108 Mode Clear display Parameters 0 1 Clear display 0 via INFO 420 520 1 display...

Страница 31: ...70 2D FV 40 2TL TopClean60 6 FV 130 2 TL FV 250 2 TL DV 270 2 TL 7 DV 80 2 TL DV 200 2 TL 8 DV 120 2 TL DV 125 2 TL DV 200 2 TL PW Attention Only assignment list and machine sequences change no param...

Страница 32: ...ump energize as pres sure increasing pump 3 Detergent pump wash pump energize as wash pump 4 Option detergent pump using negative pressure dosing only DV 80 2 and DV 200 2 240 Detergent pump activatio...

Страница 33: ...33 44 9625762 Par No Configuration options Use as value range Unit Factory setting Note 348 Desinfection tem perature Parameters 0 900 sec 0 Only with disinfection machine no 5 9 in parameter 201...

Страница 34: ...2 0 255 Without function none Ou 1 0 1 Booster Pump No leak water Ou 2 0 1 Swivel wash arm No leak water Ou 3 0 1 Drain pump No leak water Ou 4 0 1 Rinse aid dosage pump No leak water Ou 5 0 1 Deterge...

Страница 35: ...451 480 1 21 85 91 120 0 22 85 151 180 0 23 85 211 240 0 24 85 331 360 0 25 85 451 480 0 26 85 91 120 1 27 85 151 180 1 28 85 211 240 1 29 85 331 360 1 30 85 451 480 1 31 80 91 120 0 32 80 151 180 0 3...

Страница 36: ...am sequence will begin The information display can also be deleted by pressing the Off key Information indicator extract Info No Description Possible cause 120 Emergency program active Restricted wash...

Страница 37: ...dosing unit is not closing Table 2 Information displays 16 2 Error messages and troubleshooting Figure 3 Error messages Error messages will disappear automatically when the fault has been rectified Er...

Страница 38: ...contactor defective performance switch loosened No signal from ON OFF circuit boards 210 Temperature sensor short circuit Check sensor cable plug contacts Replace sensor Install sensor correctly 211...

Страница 39: ...lysis disruptedTank level analysis disrupted Check tank level Level sensor air catch check hose 307 Tank level sensor defective Connection plug loosened Sensor defective Replace input output circuit b...

Страница 40: ...in the possession of the person conducting the maintenance or repair work Failure to observe these precautions can result in severe physical injury or damage to property IMPORTANT Before carrying out...

Страница 41: ...e and produces correct spray pattern Check that system is watertight 4 Housing and mounting parts Check housing tank sheet metal cover hood doors and cover ing of machine base for damage and correct o...

Страница 42: ...contain substances that are harmful to health and the environment and were required for the function and safety of the old device Please do not dispose of your old device in residual waste Instead co...

Страница 43: ...if chemicals or water containing chemicals wash water are swallowed Pos null Demontag e Entsorgung der M aschine 16 mod_1580470326186_6 docx 202288 1 Where appropriate rinse machine components contai...

Страница 44: ...Valid from 2004 11 Update 2020 03 MEIKO Maschinenbau GmbH Co KG Englerstra e 3 77652 Offenburg Germany www meiko global com info meiko global com Design and construction subject to change without prio...

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