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Page 30

93075 

April 2014

4069 RT

4069 RT

 Machine Inspections

Machine Inspections 

DO NOT operate this machine until you have read and understood this manual, have performed the Workplace Inspection, 
Pre-Start Inspection and Routine Maintenance, and have completed all the test operations detailed in the Operating 
Instructions section.

The operator must conduct a Pre-Start Inspection of the machine and test all functions before each work shift to check for damage, 
malfunction and unauthorized modification. 

Tag and remove a damaged, malfunctioning or modified machine from service. DO NOT use a damaged, malfunctioning or modified 
machine.

Use the Pre-Start Inspection to determine what Routine Maintenance is required. The operator may perform only the routine 
maintenance items specified in this manual.

IMPORTANT—

Scheduled maintenance inspection checklists are included in this manual for use only by qualified service 
technicians. Only qualified service technicians may perform repairs to the machine. After repairs are completed, 
the operator must perform a Pre-Start Inspection before proceeding to the Functions Test.

Hydraulic fluid under pressure can penetrate and burn skin, damage eyes, and may cause serious 
injury, blindness, and death. Repair leaks immediately. Fluid leaks under pressure may not always be 
visible. Check for pin hole leaks with a piece of cardboard, not your hand.

NEVER perform work or inspection on the machine with the platform elevated without first blocking 
the scissor assembly with the Maintenance Lock (see page 28).

Perform scheduled maintenance at recommended intervals. Failure to perform scheduled 
maintenance at recommended intervals may result in a defective or malfunctioning machine and may 
result in injury or death of the operator. Keep maintenance records current and accurate.

Immediately report any damage, defect, unauthorized modification or malfunction to your supervisor. 
Any defect must be repaired prior to continued use. DO NOT use a damaged, modified or 
malfunctioning machine.

Never leave hydraulic components or hoses open. Plug all hoses and fitting immediately after 
disassembly to protect the system from outside contamination (including rain).

Never open a hydraulic system when there are contaminants in the air.

Always clean the surrounding area before opening hydraulic systems.

Use only recommended lubricants. Improper lubricants or incompatible lubricants may cause as much 
damage as no lubrication.

Watch for makeshift “fixes” which can jeopardize safety as well as lead to more costly repair.

Inspection and maintenance should be performed by qualified personnel familiar with the equipment.

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Страница 1: ...trol Panel 14 Starting Engine from Upper Control Box 15 Base Controls Operation and Test 16 Platform Control Operation and Test 17 Control Lever Operation 20 Shutdown Procedure 21 Deck Extension 22 Sh...

Страница 2: ...Gradability 40 21 8 Breakover Angle 42 23 Optional Outrigger Range Of Motion 10 side to side Maximum Ground Pressure Wheel 123 psi 8 6 kg cm2 Maximum Ground Pressure Outrigger Pad 56 psi 3 9 kg cm2 M...

Страница 3: ...ntial that the operator of the aerial work platform is not alone on the workplace during operation Modifications of this machine from the original design and specifications without written permission...

Страница 4: ...erator of the machine should not operate this machine unless properly trained NEVER perform work or inspection on the machine with the platform elevated without first blocking the scissor assembly wit...

Страница 5: ...r or job site use Personal Fall Protection Equipment PFPE when operating this machine All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with th...

Страница 6: ...ne is not insulated and WILL NOT protect the operator from injury or the machine from damage Refer to the following diagram and all applicable governmental regulations for the minimum safe distances f...

Страница 7: ...133 kV No go zone Spotter required zone Sway 10 10 8 8 FRONT VIEW SIDE VIEW Sag Variations in sag Sag Sag LEGEND CLEARANCES FROM LIVE AERIAL CONDUCTORS No shading in the front views indicates no prox...

Страница 8: ...h 12 5 m s when the platform is elevated carefully lower the platform and discontinue operation DO NOT increase the surface area of the platform i e cover the rails with tarp or plywood Increased sur...

Страница 9: ...nt materials or other obstructions Check path before moving for overhead obstructions Check path before moving for crushing hazards when holding the platform rail Reduce travel speed when moving the m...

Страница 10: ...st be complete undamaged and readable Bodily Injury Hazards DO NOT operate the machine when there is a hydraulic fluid or air leak Hydraulic fluid or air under pressure can penetrate and or burn skin...

Страница 11: ...witch at any time to stop all machine functions Turn switch clockwise to reset 5 Start Switch Turn to far right to start engine Switch will return to RUN position for normal operation Turn to OFF to s...

Страница 12: ...e from the platform control panel BASE Select to operate from the base control panel OFF Select to stop operation from either control panel 5 Hour Meter Indicates total elapsed time of machine operati...

Страница 13: ...ls Module Module Covers removed for clarity Platform Controls Platform Deck Extension Lift Cylinders Chassis Entry Gate Hydraulic Tank Lower Controls Battery Disconnect Switch Battery Hydraulic Manifo...

Страница 14: ...lift is the correct machine for the job Be aware of workplace conditions and continue to watch for hazards while operating the machine Workplace Inspection Before operating the machine check the workp...

Страница 15: ...h step outlined in this section This machine shall only be operated by trained and authorized personnel If multiple operators use this machine all must be trained qualified and authorized to use it Ne...

Страница 16: ...With the GLOW Button held press and hold the START Button until the engine starts Release both buttons once the engine starts To protect the starter motor power will cut off to the starter circuit wh...

Страница 17: ...T Switch until the engine starts Release both switches once the engine starts To protect the starter motor power will cut off to the starter circuit when the starter motor has run continuously for app...

Страница 18: ...around the machine for obstructions before operating the machine The machine must have space to allow full elevation of platform Emergency Stop Press the Emergency Stop Switch at any time to stop all...

Страница 19: ...until it stops Platform should lift to full height Lower the platform until it stops Scissor assembly should close completely Releasing the switch will stop Lift Lower function Pressing the Emergency...

Страница 20: ...form Operations Test Emergency Stop Press the EMERGENCY STOP switch at any time to stop all machine functions Turn switch clockwise to reset Activation of the EMERGENCY STOP switch will apply brakes i...

Страница 21: ...atform selector switch to the ON position Start the engine as previously described see page 15 Press the Horn Button if equipped to verify proper operation Overload Indicator Light Light ON indicates...

Страница 22: ...ENCY STOP switch will stop elevation Lower Platform Place the MODE SELECT switch in the LIFT position Check that no persons or obstructions are in the path of the descending platform Move the control...

Страница 23: ...r position will stop drive Pressing the EMERGENCY STOP switch will stop drive Drive Reverse Place the MODE SELECT switch in the DRIVE position Squeeze the enable bar and move the control lever toward...

Страница 24: ...kg DO NOT allow any personnel to stand below the machine when the Sheet Materials Rack is in use Fasten the material securely with straps or optional material clamps until use This machine is equipped...

Страница 25: ...Sheet Material Rack All material must be centered The optional Material Clamp Pipe Rack allows the user to hold sheet material in place without the use of straps or by inverting the clamps to carry p...

Страница 26: ...m Material must be centered on the Pipe Rack Materialmustbeentirelycontainedbythearmsoftherackandmaynotextendabovetheshorterarm Use extreme caution and watch for obstructions when driving and lifting...

Страница 27: ...he outriggers will stop automatically The Drive Enable Indicator Lamp will turn OFF indicating that the outriggers are extended and that machine drive function is disabled Retract Push and hold the Ou...

Страница 28: ...e Extension Deck rail Fold down the right side Extension Deck rail Fold down the left side Main Deck rail Fold down the right side Main Deck rail Rail Fold down is complete To return the machine to no...

Страница 29: ...ir leaks immediately Fluid leaks under pressure may not always be visible Check for pin hole leaks with a piece of cardboard not your hand NEVER perform work or inspection on the machine with the plat...

Страница 30: ...rm maintenance on this machine and must be done in accordance with the procedures outlined in the service manual Scheduled maintenance inspection checklists are included in this manual for use by qual...

Страница 31: ...platform in the stowed position and outriggers if equipped retracted 2 Hydraulic Filter Filter Element located inside Hydraulic Reservoir Scheduled Maintenance Normal Conditions Change every six month...

Страница 32: ...injury blindness and death Repair leaks immediately Fluid leaks under pressure may not always be visible Check for pin hole leaks with a piece of cardboard not your hand NEVER perform work or inspecti...

Страница 33: ...areas _______ Check the platform rails and personnel entry for damage or modification Check for missing spring pin retainers _______ Check that all warning and instructional decals are present legible...

Страница 34: ...ings for security ______ Inspect the entire machine for signs of damage broken welds loose bolts improper or makeshift repairs ______ Check that the platform does not drift down with a full load _____...

Страница 35: ...taining Rings Upper Cylinder Pins Secure Lower Cylinder Pins Secure Lower Beam Mounts tight Rollers Turn Freely Maintenance Locks Secure Operational Base Cover Panels Secure Base Fasteners Tight Bolts...

Страница 36: ...not use the machine until it has been checked by a trained qualified mechanic Machine functions will not operate Master disconnect turned on Battery properly connected Battery fully charged Fuel level...

Страница 37: ...e platform MAX DRIVE HEIGHT The maximum safe platform height at which the machine can be driven MAX PLATFORM HEIGHT The maximum attainable height measured from level ground surface to platform floor M...

Страница 38: ...nal Outriggers x4 Lanyard Attachments x6 Optional Material Clamps Pipe Racks 1 18 15 15 16 17 5 2 9 11 12 13 10 3 47 4 5 6 37 41 7 19 2 46 21 9 17 15 17 15 16 14 25 36 23 1 24 43 9 22 25 27 40 26 28 2...

Страница 39: ...OF POWER LINES SPOTTER REQUIRED BETWEEN 3 6 4M OF POWER LINES AND WITHIN 3M EACH SIDE AND 3M FROM THE BOTTOM SEE SPECIAL PROVISIONS OPEN AREA OUTSIDE 6 4M OF POWER LINES OPEN AREA OUTSIDE 6 4M OF POW...

Страница 40: ...for machine weight Loading Free wheel configuration for Winching or Towing RUNAWAY HAZARD After releasing the brakes there is nothing to stop machine travel Machine will roll freely on slopes ALWAYS...

Страница 41: ...refully drive the machine off the transport vehicle with the winch attached Note The brakes are automatically released for driving and will automatically apply when the machine stops Winching Disengag...

Страница 42: ...l loose items from the machine Determine the center of gravity of the machine Attach rigging to the designated lift points only For machines NOT equipped with outriggers use two lengthwise spreader ba...

Страница 43: ...on MEC Aerial Platform Sales Corp s then current flat rate provided the defective part in question is shipped prepaid to MEC Aerial Platform Sales Corp and is found upon inspection by MEC Aerial Plat...

Страница 44: ...MEC Aerial Platform Sales Corp 1401 S Madera Avenue Kerman CA 93630 USA Toll Free 1 877 632 5438 Phone 1 559 842 1500 Fax 1 559 842 1520 info MECawp com www MECawp com 4069 RT 93075...

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