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IM777

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General Information

The system design and installation must follow accepted 
industry practice, such as described in the ASHRAE Hand-
book, the National Electric Code, and other applicable stan-
dards. The installation of this equipment must be in 
accordance with regulations of authorities having juris-
diction and all applicable codes. It is the responsibility of 
the installer to determine and follow the applicable codes. 

Installation and maintenance must be performed by qual-
ified personnel familiar with applicable codes and regula-
tions, and experienced with this type of equipment. Sheet 
metal parts, self-tapping screws, clips, and such items 
inherently have sharp edges, and it is necessary that the 
installer exercise caution. 

Receiving and Handling

1. Carefully check items against the bills of lading to verify 

all crates and cartons have been received. Carefully 
inspect all units for shipping damage when received. 
Report damage immediately and file a claim for damage 
with the carrier.

2. Skyline air handler units are constructed of heavy-gauge 

galvanized steel and are thoroughly inspected before leav-
ing the factory. Care must be taken during installation to 
prevent damage to units.

3. Take special care when handling the blower section. All 

fans are dynamically balanced before leaving the factory. 
Rough handling can cause misalignment or a damaged 
bearings or shaft. Carefully inspect fans and shaft before 
unit installation to verify this has not happened.

4. If necessary, screws, bolts, etc., for assembly of sections 

are supplied in a bag attached to each section. All neces-
sary gasketing is applied in the factory for section to sec-
tion mounting. Units require caulk sealant between 
sections.

Unit Storage

Store unit on a level surface. If air handling units are to be 
stored for any period of time, it is important to periodically 
rotate the fan wheel. The fan wheel should be periodically 
rotated to prevent permanent distortion of drive components. In 
addition, grease may settle in the lower part of the bearing, 
which may lead to oxidation on the upper portion of the bearing 
surface. It is also important to keep the fan bearings lubricated.

CAUTION

             SHARP EDGES AND COIL SURFACES
are a potential injury hazard. Avoid contact with them.

ATTENTION

Les bords tranchants et les surfaces des bobines sont un 
risque de blessure. Ne les touchez pas.

Содержание Skyline IM777

Страница 1: ...IM777 Page 1 Installation and Maintenance Manual IM777 Group Applied AIr Part Number IM777 Date April 2003 2003 McQuay International Skyline Outdoor Air Handler Sizes 003 055...

Страница 2: ...ubrication 18 Fan Drive Adjustments 18 Drive Belt Adjustment 21 Front Load Filter Option 22 Winterizing Water Coils 23 Coil Maintenance 23 Component Removal Replacement 24 Warranty 26 Warranty Return...

Страница 3: ...and are thoroughly inspected before leav ing the factory Care must be taken during installation to prevent damage to units 3 Take special care when handling the blower section All fans are dynamically...

Страница 4: ...ained in front of elec trical power devices Electrical power devices that are mounted on the side of the unit are typically up to 12 deep See Figure 2 Figure 1 Servicing space requirements Figure 2 Se...

Страница 5: ...uring shipping or rigging verify it is restored to its original posi tion Figure 6 on page 5 Use the following procedure to assemble shipping sections 1 Caulk all assembly joints of the unit The matin...

Страница 6: ...are always provided with a service door on one side of the unit If requested on order doors can be provided on both sides of the unit Optional service doors are available for most section types and a...

Страница 7: ...e 12 Flashing over top panels and sides of units Dampers and Hoods Side dampers may be provided in the mixing box and econo mizer sections of units When dampers are provided a removable panel is locat...

Страница 8: ...ires no field assembly Face and bypass dampers may or may not be linked together When dampers are placed before a single bank of coils they are always linked together and require a single actuator Whe...

Страница 9: ...densate in the coil Generally the vacuum breaker is to be connected between the coil inlet and the return main the vacuum breaker should be open to the atmosphere and the trap design should allow vent...

Страница 10: ...k valve Steam main Return main 12 min Vacuum breaker 1 2 check valve Steam main Return main 12 min Full size of return conn Check Valve Strainer Gate Valve Control valve modulating two position Float...

Страница 11: ...a close clearance over the drain pipes Extend the drain fitting with a coupling if necessary for door clearance See Figure 19 Note Outdoor drain traps should be made of a material that can withstand...

Страница 12: ...uit location M o t o r F a n P O S 1 P O S 2 P O S 3 P O S 4 A i r f l o w F a n i s o l a t o r p o s i t i o n n u m b e r s D i m H S p r i n g h e i g h t a d j u s t m e n t s c r e w S p r i n g...

Страница 13: ...Table 6 2 Recheck belt tension and adjust if necessary Belts ten sioned sufficiently to slip one to two seconds at startup will perform satisfactorily extending life and reducing vibration If retensi...

Страница 14: ...wheels housed Notes 1 Dimensional relationship must be held to obtain rated air performance 2 Adjust dimension C by loosening wheel hub setscrews shifting wheel s axi ally as needed and retightening...

Страница 15: ...EL FUNNEL OVERLAP SIZE OVERLAP 13 120 15 190 16 5 250 18 25 310 20 380 22 25 440 24 5 500 27 560 30 620 33 750 36 5 810 40 25 880 OVERLAP WHEEL FUNNEL OVERLAP SIZE OVERLAP 150 375 165 438 182 562 200...

Страница 16: ...9 69 21 56 24 00 Maximum RPM Class I 3000 3000 2300 2000 1700 1500 Maximum RPM Class Il 4335 3918 3457 2858 2547 2255 FC24 50 300 250 200 150 100 90 80 70 60 50 Torque in lb Fan Speed rpm 800 850 900...

Страница 17: ...shaft 3 Drive faulty a Variable pitch sheaves Axial and radial runout of flanges uneven groove spacing out of balance Also similar faults in driven sheave b Bad V belts lumpy or mismatched belt tensio...

Страница 18: ...sheave be replaced with a properly sized fixed sheave Initially it is best to have a variable pitched motor sheave for the purpose of air balancing but fixed sheaves maintain balancing and alignment m...

Страница 19: ...two groove sheaves allow room between the sheave and motor to get to capscrews E 5 Insert key C between the sheave and the shaft and tighten setscrew A securely 6 If flange and locking ring have been...

Страница 20: ...turns for the A belts or 6 turns for the B belts Do not open C sheaves more than 9 1 2 turns Do not open 5V sheaves more than 6 turns Do not open 8V sheaves more than 8 turns 6 Tighten BOTH locking sc...

Страница 21: ...belt and cause early failure Tension Measurement Procedure 1 Measure the belt span See Figure 29 2 Place belt tension checker squarely on one belt at the cen ter of the belt span Apply force to the c...

Страница 22: ...740 15 5 23 4 17 1 25 5 1741 3000 14 6 21 8 16 8 25 0 WARNING Moving belt and fan can cause severe personal injury or death During installation and filter maintenance 1 Verify that the belt and fan gu...

Страница 23: ...nder normal operating conditions and if dirty brush or vacuum clean Use a chemical coil cleaner on multiple row coils Read and follow the chemi cal cleaner s instructions as some cleaners may contain...

Страница 24: ...oil bulkheads to prevent any air bypass around the coil Once the coil is in place fasten coil to the section Caulk the seams between the coil casings and bulkheads See Figure 31 2 If this is an additi...

Страница 25: ...ping and remove the brass plugs for the vents and drains located in the connections 2 Panels on both the connection and opposite connection end of the coil section need to be removed to access bolts h...

Страница 26: ...t be prepaid The return of the part does not constitute an order for replacement Therefore a purchase order must be entered through the nearest McQuay representative The order should include part numb...

Страница 27: ...IM777 Page 27 Notes...

Страница 28: ...777 This document contains the most current product information as of this printing For the most up to date product information please go to www mcquay com 2003 McQuay International www mcquay com 800...

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