McQuay Skyline IM777 Скачать руководство пользователя страница 9

IM777

  Page 9

Water Cooling Coils

Note:

It is recommended that Glycol be used in water coils for

outdoor air handlers. Power failures and other mechani-
cal issues can expose coils to freezing temperatures.

1. Water supply, water return, drain, and vent connections

extend through the end panel of the coil section. All con-
nections are labeled on the end panel.

2. Water supply and water return connections are typically 

male N.P.T. iron pipe.

3. When installing couplings, do not apply undue stress to 

the connection extending through unit panel. 

Use a 

backup pipe wrench to avoid breaking the weld 
between coil connection and header.

4. Follow recommendations of the control manufacturer 

regarding types, sizing, and installation of controls.

Direct Expansion Coils

1. The coil distributor and suction connection extend 

through the end panel of the coil section.

2. Check nozzle in distributor for proper tonnage.

3. When a thermostatic expansion valve is supplied with the 

unit, it will be located outside the unit and connected 
directly to the distributor (except on units with piping vesti-
bules). Do not apply heat to the body of the expansion valve.

4. The thermostatic expansion valve must be of the external 

equalizer tube type. Connect the 1/4-inch diameter exter-
nal equalizer tube provided on the coil to connection on 
expansion valve.

5. Use care when piping up the system to see that all joints 

are tight and all lines are dry and free of foreign mate-
rial. For typical refrigerant piping, see condensing unit 
product manual.

Steam coils 

(refer to Figure 17 on page 10)

Note: 

Steam traps should not be placed outdoors.

1. All steam coils in units are pitched toward return 

connection.

2. Steam supply and steam return connections are typically 

male N.P.T. iron pipe and are labeled on the end panel of 
coil section. Connections extend through coil section end 
panel. 

3. When installing couplings, do not apply undue stress to 

the connection extending through unit panel. 

Use a 

backup pipe wrench to avoid breaking the weld 
between coil connection and header.

4. Support piping independently of coils and provide ade-

quate piping flexibility. Stresses resulting from expansion 
of closely coupled piping can cause serious damage.

5. Do not reduce pipe size at the coil return connection. 

Carry return connection size through the dirt pocket, mak-
ing the reduction at the branch leading to the trap.

6. Install vacuum breakers on all applications to prevent 

retaining condensate in the coil. Generally, the vacuum 
breaker is to be connected between the coil inlet and the 
return main, the vacuum breaker should be open to the 

atmosphere, and the trap design should allow venting of 
large quantities of air.

7. Do not drip supply mains through the coil.

8. Do not attempt to lift condensate when using modulating 

or on/off control.

9. Size traps in accordance with manufacturers' recommen-

dations. Be certain that the required pressure differential 
will always be available. 

Do not under-size.

10. Float and thermostatic or bucket traps are recommended 

for low pressure steam. On high pressure steam, bucket 
traps are normally recommended. Thermostatic traps 
should be used only for air venting.

11.Bucket traps are recommended for use with on/off 

control only.

12.Locate traps at least 12 inches below the coil return 

connection.

13. Multiple coil installation.

a. Each coil or group of coils that is individually con-

trolled must be individually trapped.

b. Coils in series: Separate traps are required for each 

coil, or bank of coils, in series.

c. Coils in parallel: A single trap may generally be used 

but an individual trap for each coil is preferred.

d. Do not attempt to lift condensate when using modulat-

ing or on/off control.

14. With coils arranged for series airflow a separate control is 

required on each bank or coil in the direction of airflow.

15. Modulating steam valves are not recommended on high 

pressure systems.

16.Modulating valves must be sized properly. 

Do not 

under-size

.

17. Freezing conditions (entering air temperatures below 35°F).

a. 5JA, 8JA, 5RA and 8RA coils are strongly recommended.
b. 5 psi steam must be supplied to coils at all times.
c. Modulating valves are not recommended. Control 

should be provided by face and bypass dampers.

d. Consideration should be given to the use of two or three 

coils in series with two position steam control valves on 
that coil or coils which will be handling 35°F or colder 
air. The desired degree of control can be attained with a 
modulating valve on the downstream coil.

e. Thoroughly mix fresh air and return air before it enters 

the coil. Also, temperature control elements must be 
properly located to obtain true air mixture temperatures.

f. As additional protection against freeze-up, the trap 

should be installed sufficiently below coil to provide 
an adequate hydrostatic head to provide removal of 
condensate during an interruption in the steam pres-
sure. Estimate three feet for each 1 psi of trap differ-
ential required.

g. On startup, admit steam to coil ten minutes before 

admitting outdoor air.

h. Close fresh air dampers if steam supply pressure falls

below minimum specified.

Содержание Skyline IM777

Страница 1: ...IM777 Page 1 Installation and Maintenance Manual IM777 Group Applied AIr Part Number IM777 Date April 2003 2003 McQuay International Skyline Outdoor Air Handler Sizes 003 055...

Страница 2: ...ubrication 18 Fan Drive Adjustments 18 Drive Belt Adjustment 21 Front Load Filter Option 22 Winterizing Water Coils 23 Coil Maintenance 23 Component Removal Replacement 24 Warranty 26 Warranty Return...

Страница 3: ...and are thoroughly inspected before leav ing the factory Care must be taken during installation to prevent damage to units 3 Take special care when handling the blower section All fans are dynamically...

Страница 4: ...ained in front of elec trical power devices Electrical power devices that are mounted on the side of the unit are typically up to 12 deep See Figure 2 Figure 1 Servicing space requirements Figure 2 Se...

Страница 5: ...uring shipping or rigging verify it is restored to its original posi tion Figure 6 on page 5 Use the following procedure to assemble shipping sections 1 Caulk all assembly joints of the unit The matin...

Страница 6: ...are always provided with a service door on one side of the unit If requested on order doors can be provided on both sides of the unit Optional service doors are available for most section types and a...

Страница 7: ...e 12 Flashing over top panels and sides of units Dampers and Hoods Side dampers may be provided in the mixing box and econo mizer sections of units When dampers are provided a removable panel is locat...

Страница 8: ...ires no field assembly Face and bypass dampers may or may not be linked together When dampers are placed before a single bank of coils they are always linked together and require a single actuator Whe...

Страница 9: ...densate in the coil Generally the vacuum breaker is to be connected between the coil inlet and the return main the vacuum breaker should be open to the atmosphere and the trap design should allow vent...

Страница 10: ...k valve Steam main Return main 12 min Vacuum breaker 1 2 check valve Steam main Return main 12 min Full size of return conn Check Valve Strainer Gate Valve Control valve modulating two position Float...

Страница 11: ...a close clearance over the drain pipes Extend the drain fitting with a coupling if necessary for door clearance See Figure 19 Note Outdoor drain traps should be made of a material that can withstand...

Страница 12: ...uit location M o t o r F a n P O S 1 P O S 2 P O S 3 P O S 4 A i r f l o w F a n i s o l a t o r p o s i t i o n n u m b e r s D i m H S p r i n g h e i g h t a d j u s t m e n t s c r e w S p r i n g...

Страница 13: ...Table 6 2 Recheck belt tension and adjust if necessary Belts ten sioned sufficiently to slip one to two seconds at startup will perform satisfactorily extending life and reducing vibration If retensi...

Страница 14: ...wheels housed Notes 1 Dimensional relationship must be held to obtain rated air performance 2 Adjust dimension C by loosening wheel hub setscrews shifting wheel s axi ally as needed and retightening...

Страница 15: ...EL FUNNEL OVERLAP SIZE OVERLAP 13 120 15 190 16 5 250 18 25 310 20 380 22 25 440 24 5 500 27 560 30 620 33 750 36 5 810 40 25 880 OVERLAP WHEEL FUNNEL OVERLAP SIZE OVERLAP 150 375 165 438 182 562 200...

Страница 16: ...9 69 21 56 24 00 Maximum RPM Class I 3000 3000 2300 2000 1700 1500 Maximum RPM Class Il 4335 3918 3457 2858 2547 2255 FC24 50 300 250 200 150 100 90 80 70 60 50 Torque in lb Fan Speed rpm 800 850 900...

Страница 17: ...shaft 3 Drive faulty a Variable pitch sheaves Axial and radial runout of flanges uneven groove spacing out of balance Also similar faults in driven sheave b Bad V belts lumpy or mismatched belt tensio...

Страница 18: ...sheave be replaced with a properly sized fixed sheave Initially it is best to have a variable pitched motor sheave for the purpose of air balancing but fixed sheaves maintain balancing and alignment m...

Страница 19: ...two groove sheaves allow room between the sheave and motor to get to capscrews E 5 Insert key C between the sheave and the shaft and tighten setscrew A securely 6 If flange and locking ring have been...

Страница 20: ...turns for the A belts or 6 turns for the B belts Do not open C sheaves more than 9 1 2 turns Do not open 5V sheaves more than 6 turns Do not open 8V sheaves more than 8 turns 6 Tighten BOTH locking sc...

Страница 21: ...belt and cause early failure Tension Measurement Procedure 1 Measure the belt span See Figure 29 2 Place belt tension checker squarely on one belt at the cen ter of the belt span Apply force to the c...

Страница 22: ...740 15 5 23 4 17 1 25 5 1741 3000 14 6 21 8 16 8 25 0 WARNING Moving belt and fan can cause severe personal injury or death During installation and filter maintenance 1 Verify that the belt and fan gu...

Страница 23: ...nder normal operating conditions and if dirty brush or vacuum clean Use a chemical coil cleaner on multiple row coils Read and follow the chemi cal cleaner s instructions as some cleaners may contain...

Страница 24: ...oil bulkheads to prevent any air bypass around the coil Once the coil is in place fasten coil to the section Caulk the seams between the coil casings and bulkheads See Figure 31 2 If this is an additi...

Страница 25: ...ping and remove the brass plugs for the vents and drains located in the connections 2 Panels on both the connection and opposite connection end of the coil section need to be removed to access bolts h...

Страница 26: ...t be prepaid The return of the part does not constitute an order for replacement Therefore a purchase order must be entered through the nearest McQuay representative The order should include part numb...

Страница 27: ...IM777 Page 27 Notes...

Страница 28: ...777 This document contains the most current product information as of this printing For the most up to date product information please go to www mcquay com 2003 McQuay International www mcquay com 800...

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