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IM777

  Page 11

Water heating coils

1. Water supply and water return connections extend through 

the end panel of the coil section. All connections are 
labeled on the end panel.

2. Water supply and water return connections are male 

N.P.T. iron pipe.

3. When installing couplings, do not apply undue stress to 

the connection extending through unit panel. Use a 
backup pipe wrench to avoid breaking the weld between 
coil connection and header.

4. Follow recommendations of the control manufacturer 

regarding types, sizes, and installation of controls.

5. Hot water coils are not recommended for use with enter-

ing air below 40°F.

6. If fresh air and return air are to be heated by a hot water 

coil, care should be used in the design of the system to 
provide thorough mixing before air enters the coil.

7. For preparation of coils for winter operation, 

see “Winter-

izing Water Coils” on page 23

.

Drain Pan Traps

Drain lines and traps should be run full size from the drain 
pan connection. Drain pans should have traps to permit the 
condensate from the coils to drain freely. On both blow-
through and draw-through units, the trap depth and the dis-
tance between the trap outlet and the drain pan outlet should 
be twice the static pressure in the drain pan section under 
normal operation for the trap to remain sealed. 

See

 

Figure 18.

Figure 18. Allow adequate distance between trap outlet 

and drain pan

Note: 

The door panels on some applications have a close 

clearance over the drain pipes. Extend the drain fitting with a 
coupling if necessary for door clearance. 

See Figure 19.

Note: 

Outdoor drain traps should be made of a material that 

can withstand freezing temperatures.

Note:

 Drain traps that dry out can allow cold air to seep into 

the equipment.

Figure 19. Extend drain fitting for door clearance

Internal Isolation Assembly 
Adjustment

On units with internally isolated fan and motor assemblies, 
the assemblies have been secured for shipment with a tie-
down at each point of isolation.

Before operating the unit:

Remove the shipping brackets and tie-down bolts and dis-
card. The shipping brackets located on the opposite drive 
side of the unit are difficult to access from the drive side of 
the unit. Either remove them before the unit is assembled, 
or remove the panel on the opposite drive side to gain 
access. 

See Figure 20.

The spring isolators under the four corners of the fan and 
motor assembly have been factory adjusted while the fan was 
not running. 

See Table 1

. With the unit operating at normal 

cfm and static pressure, the isolators should all be at the same 
height opening. If adjustments are required, loosen the 1/2" 
capscrew on top of the isolator and turn the adjusting bolt to 
lower or raise the fan and motor base. Retighten the capscrew 
when adjustments are completed.

Table 1:  Factory spring mount adjustments

P r e s s u r e   ( P )

a t   t h e   d r a i n   p a n

2 P

2 P

SPRING MOUNT ADJUSTMENT AT REST

Fan Discharge 

Position

Top or Bottom Horz. 

H

Downblast

H

Upblast H

1

3.75

3.75

4.25

2

4.25

3.75

4.25

3

4.25

3.75

4.25

4

3.75

3.75

4.25

C l e a r a n c e

D r a i n

Содержание Skyline IM777

Страница 1: ...IM777 Page 1 Installation and Maintenance Manual IM777 Group Applied AIr Part Number IM777 Date April 2003 2003 McQuay International Skyline Outdoor Air Handler Sizes 003 055...

Страница 2: ...ubrication 18 Fan Drive Adjustments 18 Drive Belt Adjustment 21 Front Load Filter Option 22 Winterizing Water Coils 23 Coil Maintenance 23 Component Removal Replacement 24 Warranty 26 Warranty Return...

Страница 3: ...and are thoroughly inspected before leav ing the factory Care must be taken during installation to prevent damage to units 3 Take special care when handling the blower section All fans are dynamically...

Страница 4: ...ained in front of elec trical power devices Electrical power devices that are mounted on the side of the unit are typically up to 12 deep See Figure 2 Figure 1 Servicing space requirements Figure 2 Se...

Страница 5: ...uring shipping or rigging verify it is restored to its original posi tion Figure 6 on page 5 Use the following procedure to assemble shipping sections 1 Caulk all assembly joints of the unit The matin...

Страница 6: ...are always provided with a service door on one side of the unit If requested on order doors can be provided on both sides of the unit Optional service doors are available for most section types and a...

Страница 7: ...e 12 Flashing over top panels and sides of units Dampers and Hoods Side dampers may be provided in the mixing box and econo mizer sections of units When dampers are provided a removable panel is locat...

Страница 8: ...ires no field assembly Face and bypass dampers may or may not be linked together When dampers are placed before a single bank of coils they are always linked together and require a single actuator Whe...

Страница 9: ...densate in the coil Generally the vacuum breaker is to be connected between the coil inlet and the return main the vacuum breaker should be open to the atmosphere and the trap design should allow vent...

Страница 10: ...k valve Steam main Return main 12 min Vacuum breaker 1 2 check valve Steam main Return main 12 min Full size of return conn Check Valve Strainer Gate Valve Control valve modulating two position Float...

Страница 11: ...a close clearance over the drain pipes Extend the drain fitting with a coupling if necessary for door clearance See Figure 19 Note Outdoor drain traps should be made of a material that can withstand...

Страница 12: ...uit location M o t o r F a n P O S 1 P O S 2 P O S 3 P O S 4 A i r f l o w F a n i s o l a t o r p o s i t i o n n u m b e r s D i m H S p r i n g h e i g h t a d j u s t m e n t s c r e w S p r i n g...

Страница 13: ...Table 6 2 Recheck belt tension and adjust if necessary Belts ten sioned sufficiently to slip one to two seconds at startup will perform satisfactorily extending life and reducing vibration If retensi...

Страница 14: ...wheels housed Notes 1 Dimensional relationship must be held to obtain rated air performance 2 Adjust dimension C by loosening wheel hub setscrews shifting wheel s axi ally as needed and retightening...

Страница 15: ...EL FUNNEL OVERLAP SIZE OVERLAP 13 120 15 190 16 5 250 18 25 310 20 380 22 25 440 24 5 500 27 560 30 620 33 750 36 5 810 40 25 880 OVERLAP WHEEL FUNNEL OVERLAP SIZE OVERLAP 150 375 165 438 182 562 200...

Страница 16: ...9 69 21 56 24 00 Maximum RPM Class I 3000 3000 2300 2000 1700 1500 Maximum RPM Class Il 4335 3918 3457 2858 2547 2255 FC24 50 300 250 200 150 100 90 80 70 60 50 Torque in lb Fan Speed rpm 800 850 900...

Страница 17: ...shaft 3 Drive faulty a Variable pitch sheaves Axial and radial runout of flanges uneven groove spacing out of balance Also similar faults in driven sheave b Bad V belts lumpy or mismatched belt tensio...

Страница 18: ...sheave be replaced with a properly sized fixed sheave Initially it is best to have a variable pitched motor sheave for the purpose of air balancing but fixed sheaves maintain balancing and alignment m...

Страница 19: ...two groove sheaves allow room between the sheave and motor to get to capscrews E 5 Insert key C between the sheave and the shaft and tighten setscrew A securely 6 If flange and locking ring have been...

Страница 20: ...turns for the A belts or 6 turns for the B belts Do not open C sheaves more than 9 1 2 turns Do not open 5V sheaves more than 6 turns Do not open 8V sheaves more than 8 turns 6 Tighten BOTH locking sc...

Страница 21: ...belt and cause early failure Tension Measurement Procedure 1 Measure the belt span See Figure 29 2 Place belt tension checker squarely on one belt at the cen ter of the belt span Apply force to the c...

Страница 22: ...740 15 5 23 4 17 1 25 5 1741 3000 14 6 21 8 16 8 25 0 WARNING Moving belt and fan can cause severe personal injury or death During installation and filter maintenance 1 Verify that the belt and fan gu...

Страница 23: ...nder normal operating conditions and if dirty brush or vacuum clean Use a chemical coil cleaner on multiple row coils Read and follow the chemi cal cleaner s instructions as some cleaners may contain...

Страница 24: ...oil bulkheads to prevent any air bypass around the coil Once the coil is in place fasten coil to the section Caulk the seams between the coil casings and bulkheads See Figure 31 2 If this is an additi...

Страница 25: ...ping and remove the brass plugs for the vents and drains located in the connections 2 Panels on both the connection and opposite connection end of the coil section need to be removed to access bolts h...

Страница 26: ...t be prepaid The return of the part does not constitute an order for replacement Therefore a purchase order must be entered through the nearest McQuay representative The order should include part numb...

Страница 27: ...IM777 Page 27 Notes...

Страница 28: ...777 This document contains the most current product information as of this printing For the most up to date product information please go to www mcquay com 2003 McQuay International www mcquay com 800...

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