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Installation and Operational Instructions for

 

ROBA

®

-brake-checker plus AC Type 029.700.2 

(B.0297002.EN)

your reliable partner

26/06/2019 HH/GF

Page 3 of 10

Chr. Mayr GmbH + Co. KG
Eichenstraße 1, D-87665 Mauerstetten, Germany
Tel.: +49 8341 804-0, Fax: +49 8341 804-421

www.mayr.com

, E-Mail: 

[email protected]

33

Function

The ROBA

®

-brake-checker plus AC monitoring module is 

intended for use with an input voltage of 200 to 480 VAC. 

The monitoring module supplies the connected brakes and 

regulates to a permanently programmed overexcitation 

voltage. After the overexcitation time ends, it regulates to 

the permanently programmed holding voltage.

The overexcitation time is set automatically.

The monitoring module monitors the movement of the arma-

ture disk and emits the determined switching condition via 

control terminal 3 (signal output).
Critical conditions (line breakages, wear) can be recognized 
and the respective signal can be emitted via control terminal 
4 (error output).

The movement detection feature of the armature disk is 
based on the detection of electromagnetic changes in 
the brake. If, due to unfavourable external influences, the 
secured detection cannot be ensured, it is possible that the 
signal and error outputs do not correspond to the expected 
state (plausibility).

CAUTION

The ROBA

®

-brake-checker cannot be used 

in all applications (e.g. when operating 
noise-damped brakes, it cannot be used 
without additional measures). The product’s 
suitability should be checked before use.

Application

ROBA

®

-brake-checker plus AC monitoring modules are 

used to connect permitted ROBA

®

-stop safety brakes to AC 

voltage. 

Motion monitoring of the armature disk for released ROBA-

stop

®

 safety brakes is possible.

Monitoring module ROBA

®

-brake-checker plus AC

•  Consistently controlled output voltage 

•  Consumer operation with overexcitation or power reduc-

tion

•   Input voltage: 200 – 480 VAC 

•   Supply voltage with 50 or 60 Hz

•   Max. output current I

RMS

: 2 A 

•   Sensorless and contactless detection of switching 

statuses

•  Motion recognition of the brake (release and drop-out 

recognition of the armature disk)

•   Preventative function monitoring (wear recognition and 

error recognition, functional reserve)

•   Continuous drop-out recognition

•   Simple installation or retrofitting

•   Electrical isolation on the output channels

66

14.8

31.5

42.3

15

96 

17.8

70.8

Dimensions 

(mm)

The UL information applies only when the UL mark is 

printed onto the product label

.

The use of the ROBA

®

-brake-checker in 

combination with brakes of other manuf-

acturers is not intended and expressly not 

approved by 

mayr

®

 power transmission. 

In these cases, operation is at your 

own risk

, the guarantee and service 

and support provided by 

mayr

®

 power 

transmission no longer apply.

33

Содержание 029.700.2

Страница 1: ... electromagnetic fields Guidelines on the Machinery Directive 2006 42 EC The product is a component for installation into machines according to the Machinery Directive 2006 42 EC The product can fulfil the specifications for safety related applications in coordination with other elements The type and scope of the required measures result from the machine risk analysis The product then becomes a ma...

Страница 2: ...y short circuits and earth short circuits at the terminals Electronic devices cannot be guaranteed During the risk assessment required when designing the ma chine or system the dangers involved must be evaluated and removed by taking appropriate protective measures To prevent injury or damage only professionals and specialists are allowed to work on the devices They must be familiar with the dimen...

Страница 3: ...ate plausibility CAUTION The ROBA brake checker cannot be used in all applications e g when operating noise damped brakes it cannot be used without additional measures The product s suitability should be checked before use Application ROBA brake checker plus AC monitoring modules are used to connect permitted ROBA stop safety brakes to AC voltage Motion monitoring of the armature disk for released...

Страница 4: ...perature C 40 to 105 Conformity markings Protection IP20 Installation conditions The installation position can be user defined Please ensure sufficient heat dissipation and air convection Do not install near to sources of intense heat 1 CSA C22 2 No 14 18 2 Approx 0 9 UI supply voltage power terminal Preventative function monitoring Through the monitoring of different parameters the ROBA brake che...

Страница 5: ... Do not assign 16 Output voltage 17 Supply voltage VAC 18 Supply voltage VAC Outputs Signal 3 0 VDC low Brake is not energised movement of the armature disk for closing the brake 24 VDC high 2 Brake energised movement of the armature disk for opening the brake Error 4 24 VDC high 2 no errors 0 VDC low Brake does not open or close line interruption false detec tion Warning 1 Preventative function m...

Страница 6: ... signal changes and their correct temporal sequence Functional Guidelines Switch ON Switch on always takes place AC side as only then is the overexcitation activated Switch OFF If short switching times are required please switch DC side The AC side should always be switched as well in order to activate the overexcitation If a longer brake engagement time or a quieter switching noise is required pl...

Страница 7: ...er released ROBA stop safety brake Input voltage up to 500 VAC Measure Installation of a line filter in the AC supply line e g Schaffner FN 2415 10 29 Avoid antennae effects Keep the supply cables as short as possible do not form rings or loops with the cables Mount good earth connections onto the metal body of the brake Lay control cables separately from power cables or from strongly pulsating su...

Страница 8: ...he nominal current IRMS which flows throughtheROBA brake checkermustnot be exceeded as otherwise the coil and the ROBA brake checker can fail due to ther mal overload At high input voltage and low brake perfor mance the initial bridge rectification of 50 ms can lead to thermic overload Calculations P W RMS coil capacity dependent on switching fre quency overexcitation reduction in capacity and dut...

Страница 9: ...reliable partner 26 06 2019 HH GF Page 9 of 10 Chr Mayr GmbH Co KG Eichenstraße 1 D 87665 Mauerstetten Germany Tel 49 8341 804 0 Fax 49 8341 804 421 www mayr com E Mail info mayr com 9 9 Functional sequence diagram Start U I Input Switch off F S Input Output current Warning Fast switch off Slow switch off Error Output volt age Signal Output ERROR Output 9 9 ...

Страница 10: ...lean the brake check the air gap Replace the brake if necessary Error continuous signal Brake release is not recognised Brake is not permitted Incorrect RBC module brake nominal voltage Brake drop out is not detected Brake is not permitted Check the supply module function Break voltage drop supply voltage Check network stability and reinstate it Warning Wear limit reached Check the brake and repla...

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