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Installation and Operational Instructions for

 

ROBA

®

-brake-checker plus AC Type 029.700.2 

(B.0297002.EN)

your reliable partner

26/06/2019 HH/GF

Page 4 of 10

Chr. Mayr GmbH + Co. KG
Eichenstraße 1, D-87665 Mauerstetten, Germany
Tel.: +49 8341 804-0, Fax: +49 8341 804-421

www.mayr.com

, E-Mail: 

[email protected]

44

Technical data

Brake nominal voltage

104 VDC

180/207 VDC

Supply voltage, 

power terminal acc. DIN 50160

U

I

[VAC]

200 – 480 / 320 

1)

Input voltage (control 

terminal)

SELV/PELV 

Ripple 

content ≤5 %

U

I

[VDC]

24

(7 - 30)

Output voltage

Reduction

U

O

[VDC]

104

207 

2)

U

H

[VDC]

52

104

Output voltage

overexcitation

U

O

[VDC]

185

360 

2)

U

H

[VDC]

104

185 

2)

Output current

at ≤45 °C

I

RMS

[A]

2

at ≤60 °C

I

RMS

[A]

1

at ≤70 °C

I

RMS

[A]

1

Terminals

Control terminal

Nominal cross-section 0.34 – 2.5 mm² (22 – 14 AWG) 

tightening torque screws: 0.29 Nm/3.5 lb-in

Power terminal

Nominal cross-section 0.2 – 2.5 mm² (22 – 14 AWG) 

tightening torque screws: 0.5 Nm/7 lb-in

Device fuses

Control terminal

Fuse 315 mA, slow acting

Power terminal

Max. 2 A circuit breaker, characteristic K/Z  

(rated brake current)

Device ambient temperature 

 

[°C]

-25 to +70 /  -25 to +60

Storage temperature 

 

[°C]

-40 to +105

Conformity markings

/

Protection

IP20

Installation conditions

The installation position can be user-defined. 

Please ensure sufficient heat dissipation and air convection! 

Do not install near to sources of intense heat!

1) CSA-C22.2 No. 14-18
2) Approx. 0.9 × U

(supply voltage, power terminal)

Preventative function monitoring

Through the monitoring of different parameters, the ROBA

®

-brake-checker recognises safety critical operating conditions of the 

brake in advance, as well as acute faults (e.g. line breakage). These are determined as they occur and are notified to the user 
as a warning before the brake can no longer be operated.

Only the mechanical switching function is checked. Conclusions on the braking torque are not possible (e.g. reduced friction 
value due to oiling of the brake lining)

Possible causes for the warning:
•  Increasing wear
•  Rising coil temperature
•  Falling supply voltage
•  Line voltage drop on feed lines to the brake

Size

Type

Input voltage 

±10 % acc. EN50160

Output voltage 

± 10%

Brake volt-

age

Operation mode

Article number

[VAC]

U

O

 [VDC]

U

H

 [VDC]

[VDC]

20

029.700.2

200 - 275

104

52

104

power reduction

8269426

230 - 480/320 

1)

207 

2)

104

207

power reduction

8269424

200 - 480/320 

1)

185

104

104

overexcitation

8264926

400 - 480/320 

1)

360 

2)

185 

2)

207

overexcitation

8269425

 

 

 

 

 

 

44

Содержание 029.700.2

Страница 1: ... electromagnetic fields Guidelines on the Machinery Directive 2006 42 EC The product is a component for installation into machines according to the Machinery Directive 2006 42 EC The product can fulfil the specifications for safety related applications in coordination with other elements The type and scope of the required measures result from the machine risk analysis The product then becomes a ma...

Страница 2: ...y short circuits and earth short circuits at the terminals Electronic devices cannot be guaranteed During the risk assessment required when designing the ma chine or system the dangers involved must be evaluated and removed by taking appropriate protective measures To prevent injury or damage only professionals and specialists are allowed to work on the devices They must be familiar with the dimen...

Страница 3: ...ate plausibility CAUTION The ROBA brake checker cannot be used in all applications e g when operating noise damped brakes it cannot be used without additional measures The product s suitability should be checked before use Application ROBA brake checker plus AC monitoring modules are used to connect permitted ROBA stop safety brakes to AC voltage Motion monitoring of the armature disk for released...

Страница 4: ...perature C 40 to 105 Conformity markings Protection IP20 Installation conditions The installation position can be user defined Please ensure sufficient heat dissipation and air convection Do not install near to sources of intense heat 1 CSA C22 2 No 14 18 2 Approx 0 9 UI supply voltage power terminal Preventative function monitoring Through the monitoring of different parameters the ROBA brake che...

Страница 5: ... Do not assign 16 Output voltage 17 Supply voltage VAC 18 Supply voltage VAC Outputs Signal 3 0 VDC low Brake is not energised movement of the armature disk for closing the brake 24 VDC high 2 Brake energised movement of the armature disk for opening the brake Error 4 24 VDC high 2 no errors 0 VDC low Brake does not open or close line interruption false detec tion Warning 1 Preventative function m...

Страница 6: ... signal changes and their correct temporal sequence Functional Guidelines Switch ON Switch on always takes place AC side as only then is the overexcitation activated Switch OFF If short switching times are required please switch DC side The AC side should always be switched as well in order to activate the overexcitation If a longer brake engagement time or a quieter switching noise is required pl...

Страница 7: ...er released ROBA stop safety brake Input voltage up to 500 VAC Measure Installation of a line filter in the AC supply line e g Schaffner FN 2415 10 29 Avoid antennae effects Keep the supply cables as short as possible do not form rings or loops with the cables Mount good earth connections onto the metal body of the brake Lay control cables separately from power cables or from strongly pulsating su...

Страница 8: ...he nominal current IRMS which flows throughtheROBA brake checkermustnot be exceeded as otherwise the coil and the ROBA brake checker can fail due to ther mal overload At high input voltage and low brake perfor mance the initial bridge rectification of 50 ms can lead to thermic overload Calculations P W RMS coil capacity dependent on switching fre quency overexcitation reduction in capacity and dut...

Страница 9: ...reliable partner 26 06 2019 HH GF Page 9 of 10 Chr Mayr GmbH Co KG Eichenstraße 1 D 87665 Mauerstetten Germany Tel 49 8341 804 0 Fax 49 8341 804 421 www mayr com E Mail info mayr com 9 9 Functional sequence diagram Start U I Input Switch off F S Input Output current Warning Fast switch off Slow switch off Error Output volt age Signal Output ERROR Output 9 9 ...

Страница 10: ...lean the brake check the air gap Replace the brake if necessary Error continuous signal Brake release is not recognised Brake is not permitted Incorrect RBC module brake nominal voltage Brake drop out is not detected Brake is not permitted Check the supply module function Break voltage drop supply voltage Check network stability and reinstate it Warning Wear limit reached Check the brake and repla...

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