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VOYAGER 6020

      

- 30

GB

GB

6.16 P

ERIODIC

 

CHECKS

 

AND

 

MAINTENANCE

Perform service at intervals indicated

Before

starting

Every 50 

hrs. or 1 

Month

Every 100 

hrs. or 2 

Month

Every 200 

hrs. or 3 

Month

Every 400 

hrs. or  

Yearly

Every 500 

hrs. or 

Yearly

Every 1.000 

hrs. or 

Yearly

Every 2.000 

hrs. or 

Yearly

Every 

30.000 

hrs.

Fuel system
Check the fuel level and refill

Remove sediment from fuel tank

Water/fuel separator drainage

Clean the water/fuel separator

Replace the fuel filter element

Check the fuel injection nozzle

Check the fuel injection timing

Check the fuel injection pump

Lubrification system

Check the oil level

(Before 

operation)

 10

Replace the oil

 1

st

 time

(and 

thereafter)

Replace the oil filter element

 1

st

 time

(and 

thereafter)

Cooling system

Check and clean the radiator grid
from dust and dirt

O

and every 50 

hours

Check and eventually add the liquid cooling

Replace the  the liquid cooling

Adjust the belt tension

 1

st

 time

 

(and 

thereafter)

Replace the belt

Check thermostat function

Check the correct air flow inside canopy and 
coolant flow inside cooling system

Replace all fuel pipes and cooling pipes

or every 2 years

Intake / Exhaust system
Check the air cleaner element

Replace air cleaner element

Check exhaust system

 

(and 

thereafter)

Electrical system
Check and tighten electrical connections

Clean battery cables

Check the electrolyte level in the battery

Engine and mounting

Check for leakage af water and oil

 

(and 

thereafter)

Retighten all major nuts and bolts

Check tightness of mounting bolts/
vibromounts

Check and adjusting intake / exhaust
valve clearance

Inspect, clean and test fuel injectors

Sand down suction and exhaust valve site

Alternator

Check all tighten screws and bolts and also
connections for wear and tears

Check the absence of strange vibrations
or anomalous noises

Check electric connections

Replace the bearings

Remote control system, etc.

Check remote control operation and
all alarm lamps

 

(and 

thereafter)

 

In presence of this symbol it is possible to effect the technical support autonomously .

 

In presence of this symbol it is obligatory to effect the technical support in an our retailer /workshop authorized by MASE. 

PERIOD CHECKS AND MAINTENANCE

Содержание Voyager 6020 Auto

Страница 1: ...mase mase mase mase maseGENERA TORS VOYAGER 6020 AUTO Rev 2 F M 28 06 2013 cod 43186 Tipo modello N matricola Codice MANUALE DI USO E MANUTENZIONE I USE AND MAINTENANCE MANUAL GB...

Страница 2: ...uppo elettrogeno che Lei ha acquistato il frutto di anni di esperienza nel settore e per la moderna conce zione il robusto dimensionamento i materiali impiegati i continui aggiornamenti costituisce un...

Страница 3: ...rtment The generator you have purchased is the fruit of years of experience in the sector and for the modern conception the strong sizing the materials employees the continuous updatings constitutes a...

Страница 4: ...uit connection 20 3 9 System bleeding 20 3 10 Electrical connection 21 3 11 Battery connection 21 3 12 Controlpanelconnection 21 3 13 Powerconnection 22 3 14 Earthing 22 4 USINGTHEGENERATOR 23 4 1 Man...

Страница 5: ...ically by differential effect Skilled person Apersonwithtechnicalknow howorsufficientexperiencetoallowhimtoavoidthedangersinherentinelectricity mase specialised personnel A person able to evaluate the...

Страница 6: ...n Indicatesthatparticularattentionmustbepaidinordertopreventseriousriskswhichcould lead to death or possible harm to the health of personnel Aconditionwhichmayoccurduringthelifetimeofaproduct systemor...

Страница 7: ...safety Itconstitutesanintegralpartofthegeneratorequipmentand mustcarefullybeprotectedfromanyagentwhichmaydamageitfortheentirelifecycleofthegenerator Themanual must accompany the generator if transferr...

Страница 8: ...chnicians or personnel trained by mase have the necessary knowledge of the generator and the special equipment as well as the experience to carry out any operation in the most economical and reliable...

Страница 9: ...VOYAGER 6020 8 GB GB cod 42348 cod 42118 Cod 42655 cod 41781 Cod 41779 Cod 42349 Cod 41777 Cod 41775 Cod 42108 cod 41781 Cod 42346 Cod 42653 Cod 42861 1 3 Symbols on the generator group...

Страница 10: ...dMaintenanceManualbeforestartingthegenerator The mase SpA has been designed so as to guarantee safe and reliable operation provided that the instructions are followed Otherwise personal injury or dama...

Страница 11: ...s been restored the generator may explode burn or cause fires in the electrical system of the facility No smoking or use of open flames Do not clean lubricate repair or adjust moving parts Do not exti...

Страница 12: ...ns or things deriving from inobservance of the safetyregulations Carefully examine the safety warning plates on the generator and respect the relevant instructions 1 5 1 Danger of entanglement Do not...

Страница 13: ...that fuel does not overflow from the engine tank respecting the maximum level In the event of fuel spillage from the tank thoroughly dry and clean the parts involved Check that there are no fuel leaks...

Страница 14: ...hArticles313and318ofPresidentialDecreeNo 54727 04 55 aswellasChap 11SectionIV oftheCEI64 8regulation Immediatelychangewetoveralls Insulate all the connectors and detached wires Donotleavethepowertermi...

Страница 15: ...ththefollowingapplicableregulationsand directives 98 37 ECandsubsequentamendments Essential machine requirements for safety and health protection Machine directive 73 23 ECandsubsequentamendmentsconta...

Страница 16: ...or a boundless number of hours for year among the interval of maintenance prescribed by the builder and under the environment conditions established by the norm ISO 3046 1 The middle power during a pe...

Страница 17: ...components 1 Base chassis 2 Openable cowling engine side 3 Supportfoot 4 Controlpanel 5 Lock with key 6 Engine 7 Alternator 2 9 Instrument and control panel See Fig 2 Each generator is fitted with an...

Страница 18: ...ected to a control panel thatcanbeinstalledinthemotorvehicle whichcontrols thestarting stoppingfunctionsandthesafetyprotections 3 2 Ventilation Voyager 6020 generator is equipped with an internal forc...

Страница 19: ...haustinthelowerpartofthegenerator Fig 9 an OPTIONAL manifold can be supplied which isturneddownwards Thisreplacesthestandardmanifold Onthebottomofthecasingaretheholesforsecuringthe exhaust using the b...

Страница 20: ...vehicle itself Thegeneratorisfittedwithasuction compression pump SC able to pump fuel up to a maximum height of 50 cm Fig 12 and with a cartridge filter It is best to equipthegenerator tankconnectionw...

Страница 21: ...vingthe numberofratedrevs Aircanpenetrateinsidethefeedcircuitthroughafaulty seal joint pipes filters tanks or when fuel inside the tank is at minimum level To eliminate the air inside the feed circuit...

Страница 22: ...in sequence Connect the negative pole of the battery to the terminal marked ref 1 Connect the positive pole of the battery to the terminal marked ref 1 Covertheconnectionswithspecialpetroleumgrease to...

Страница 23: ...odifiedtoavoidfaulty operationofthecontrolpanelelectroniccomponents 3 13 Power connection The power cables must be connected directly to the thermal switch as shown on ref 1 Cables must pass through t...

Страница 24: ...e more than 5 consecutive starting attempts as you may damage the starter motor During the running in period the first 50 hours do not apply loads exceeding 70 of the rated power of the generator For...

Страница 25: ...n c START SetautomaticmodepressingAUTOpushbutton ref 2 Icon appears on display if no alarm are present AUTO mode will allow the generator to operate fully automatic starting and stopping the generato...

Страница 26: ...Any maintenance operation on the generator must be carried out with the engine off after leaving it to cool down sufficiently Carefully read paragraph 1 5 General danger information in the manual Peri...

Страница 27: ...ollection centres for disposal Wear gloves to protect the hands from contact with oil In case of accidental contact with engine oil thoroughly wash the affected part with soap and water Do not top up...

Страница 28: ...E LINE FUEL FILTER Follow the instructions given in the manual of the type of fuel filter installed ref 3 See Chap 3 6 1 Fuel filter 6 8 BLEEDING THE FUEL SYSTEM The generator is equipped with an auto...

Страница 29: ...angeontheexpansion tank ref 3 If the coolant level is down top up having care to not overfilling the cup Don t remove the cover radiator ref 3 4 when the engine is hot to avoid dangerous spillagesofco...

Страница 30: ...ed with Vaseline to prevent corrosion and the formation of oxide If necessary top up with distilled water Ifthebatteryisleftcompletelyflatforlongperiodsof time there is a risk of irreparably damaging...

Страница 31: ...Check the correct air flow inside canopy and coolant flow inside cooling system Replace all fuel pipes and cooling pipes or every 2 years Intake Exhaust system Check the air cleaner element Replace ai...

Страница 32: ...rswitchesoffduringthe operatingperiod Check if a protection has been activated Solve the problem and restart Check if there is fuel in the tank Fill up Thereishighsmokeemissionfromtheexhaust Check tha...

Страница 33: ...d in the picture Check that the hoisting cables or chains are homologated or of sufficient capacity and also check the minimum cable length Calculate the cable capacityconsideringthatforeachofthetwosl...

Страница 34: ...rding to mase instructions The service procedures are carried out exclusively by mase specialised technical personnel The electrical system and the loads to which the generator is connected is in conf...

Страница 35: ...48502 3 2 1 ATO FUNCTION NC START NO STOP EMERGENCY STOP 6 4 3 5 2 1 Hz 60 Hz 50 0 N L1 USCITA UTILIZZO POWER OUTPUT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1 4 3 6 2 5 11 WIRING DIAGRAM 11 1 WIRING...

Страница 36: ...0 Arming 0 308 RESERVED 309 Digital input 2 source 0 Input source 10 310 Digital input 2 polarity 0 Polarity 311 Digital input 2 action if source user config 0 Action 312 Digital input 2 arming if so...

Страница 37: ...09 Return Delay 0 00 1 510 Cooling Time 0 00 1 511 ETS Solenoid Hold 0 00 0 512 RESERVED 513 RESERVED 514 RESERVED 515 Breaker trip pulse 0 00 0 516 Breaker close pulse 0 00 0 CONFIGURATION PARAMETERS...

Страница 38: ...4 RESERVED 725 Charge alt failure enable On 1 Off 0 1 726 Charge alt failure trip 00 0 V 7 4 CONFIGURATION PARAMETERS ALTERNATIVE CONFIGURATION 801 Alt config Enable configuration On 1 Off 0 0 802 Alt...

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