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Installation, Operation & Maintenance  -  HNW Series

Hot Water Generator

Installation

The HWG has two temperature sensors factory 

connected to HWG circuit board at PI. NEVER 

DISCONNECT, RELOCATE OR REMOVE SENSORS! 

HWT is located on the HWG heat exchanger “Water 

In” line. If the HWG is connected incorrectly or if 

circulation is reversed, the HWG will not operate. 

Full load conditions could drive hot water tank 

temperatures far above safe temperature levels if the 

sensors have been disconnected or removed.

The heat pump, water piping, pump, and hot water 

tank must be located where the ambient temperature 

is not subject to freezing. Keep water piping lengths 

at a minimum. DO NOT use a one way length greater 

than 50 ft. [15 m].

All installations must be in accordance with local 

codes. The installer is responsible for knowing the 

local requirements, and for performing the installation 

accordingly. DO NOT connect the pump wiring until 

“Initial Start-Up” section, below. Powering the pump 

before all installation steps are completed may 

damage the pump.

Water Tank Preparation

1.   Turn off power or fuel supply to the hot water tank.

2.   Connect hose to the drain valve on the water tank.

3.   Shut off the cold water supply to the water tank.

4.   Open the drain valve and open the pressure relief 

valve or a hot water faucet to drain tank.

5.  When using an existing tank, it should be flushed 

with cold water after it is drained until the  

water leaving the drain hose is clear and free  

of sediment.

6.  Close all valves and remove the drain hose.

7.  Install HWG water piping.

HWG Water Piping

1.  Using at least 5/8” O.D. copper, route and install 

the water piping, valves and air vent as shown in 

Figures 3 or 4. An appropriate method must be 

employed to purge air from the HWG piping. This 

may be accomplished by flushing water through 

the HWG (as In Figures 3 or 4).

2.  Insulate all HWG water piping with no less than 

3/8” [10mm] wall closed cell insulation.

3.  Open both shut off valves and make sure the tank 

drain valve is closed.

Water Tank Refill

1.  Close valve #4.  Ensure that the HWG valves 

(valves #2 and #3) are open. Open the cold water 

supply (valve #1) to fill the tank through the HWG 

piping. This will purge air from the HWG piping.

2.  Open a hot water faucet to vent air from the 

system until water flows from faucet; turn off 

faucet. Open valve #4.

3.  Depress the hot water tank pressure relief valve 

handle to ensure that there is no air remaining  

in the tank.

4.  Inspect all work for leaks.

5.  Before restoring power or fuel supply to the water 

heater, adjust the temperature setting on the tank 

thermostat(s) to insure maximum utilization of 

the heat available from the refrigeration system 

and conserve the most energy. On tanks with 

both upper and lower elements and thermostats, 

the lower element should be turned down to 

100°F [38°C] or the lowest setting; the upper 

element should be adjusted to 120-130°F [49-

54°C]. Depending upon the specific needs 

of the customer, you may want to adjust the 

upper element differently. On tanks with a single 

thermostat, a preheat tank should be used (Fig 4).

6.  Replace access cover(s) and restore power or  

fuel supply.

� 

CAUTION! 

CAUTION!

 Use only copper piping for HWG piping due to 

the potential of high water temperatures for water that has 

been in the HWG heat exchanger during periods of no-flow 

conditions (HWG pump not energized).  Piping other than 

copper may rupture due to high water temperature and 

potable water pressure.

14

Содержание Century EarthPure HNW Series

Страница 1: ...www marsdelivers com Installation Operation and Maintenance HNW Series...

Страница 2: ...n Installation 8 Ground Water Heat Pump Applications 9 10 Water Quality Standards 11 Load Plumbing Installation 12 Hot Water Generator 13 15 Electrical Line Voltage 16 Electrical Low Voltage Wiring 17...

Страница 3: ...0 0 N F C 1 2 3 4 5 6 7 8 9 10 11 12 13 14 MODEL TYPE HN HEAT CONTROLLER OPEN LOOP W TO W W WATER TO WATER CONFIGURATION UNIT SIZE 036 060 120 REVISION LEVEL A CURRENT 036 060 120 VOLTAGE CONTROLS CA...

Страница 4: ...e system damage and void product warranty Safety Warnings cautions and notices appear throughout this manual Read these items carefully before attempting any installation service or troubleshooting of...

Страница 5: ...nt should be stored in its original packaging in a clean dry area Store units in an upright position at all times The stack limit for HNW036 060 and 120 is three Unit Protection Cover units on the job...

Страница 6: ...urce Load 1 Swivel 1 1 2 FPT HWG in 1 Swivel 1 2 FPT Weight Operating lbs kg 348 158 360 163 726 329 Weight Packaged lbs kg 373 169 385 175 770 349 Water Volume Source Gallons Liters 0 96 3 64 1 33 5...

Страница 7: ...ever all components may be serviced from the front access panel if side access is not available 2 While clear access to all removable panels is not required installer should take care to comply with a...

Страница 8: ...or repairs The installation of water source heat pump units and all associated components parts and accessories which make up the installation shall be in accordance with the regulations of ALL author...

Страница 9: ...to prevent pump short cycling Discharge water from the unit is not contaminated in any manner and can be disposed of in various ways depending on local building codes e g recharge well storm sewer dr...

Страница 10: ...d with a factory or field supplied manual or electric shut off valve DAMAGE WILL OCCUR if shut off valve is closed during unit operation A high pressure switch must be installed on the heat pump side...

Страница 11: ...Levels 10 C 24 C 38 C Copper Cupronickel 20ppm NR NR 150 ppm NR NR 304 SS 400 ppm 250 ppm 150 ppm 316 SS 1000 ppm 550 ppm 375 ppm Titanium 1000 ppm 550 ppm 375 ppm Erosion and Clogging Particulate Siz...

Страница 12: ...ot Tub Applications Load side should be isolated with secondary heat exchanger constructed of anti corrosion material in all chlorine bromine fluid applications Potable Water Applications Load side sh...

Страница 13: ...one way meters 16mm OD 15 meters maximum Shut Off Valve 2 Shut off Valve 3 In Out Typically a single tank of at least 52 gallons 235 liters is used to limit installation costs and space However a dual...

Страница 14: ...all the water piping valves and air vent as shown in Figures 3 or 4 An appropriate method must be employed to purge air from the HWG piping This may be accomplished by flushing water through the HWG a...

Страница 15: ...mperature HWT must be 125 F 52 C Compressor Discharge Temperature CDT must be 125 F 52 C both conditions are needed for PR relay contacts to close and pump to run 3 Turn on the heat pump and allow it...

Страница 16: ...ng diagram Consult the electrical data table Table 4 for correct fuse size Transformer The units are factory wired for 230 Volt If supply voltage is 208V transformer must be rewired by installer as il...

Страница 17: ...valve is fully open before compressor starts should be used Valve should also be normally closed type so water flows through only when unit is operating A slow closing valve may be required to help r...

Страница 18: ...Installation Operation Maintenance HNW Series 18 HNW036 HNW060 Electrical Wiring Diagram 96B0223N11...

Страница 19: ...Installation Operation Maintenance HNW Series 19 HNW120 Electrical Wiring Diagram 96B0225N11...

Страница 20: ...field configuration options DIP switches should only be changed when power is removed from the CXM control DIP switch 1 Unit Performance Sentinel Disable provides field selection to disable the UPS f...

Страница 21: ...sure loss of charge fault The low pressure switch input is bypassed for the initial 120 seconds of a compressor run cycle Low pressure lockout code 3 Source Water coil low temperature LT1 The LT1 ther...

Страница 22: ...T2 thermistor code 9 CXM Controls Diagnostic Features The LED on the CXM board advises the technician of the current status of the CXM control The LED can display either the current CXM mode or the la...

Страница 23: ...eratures which are suitable for initial unit commissioning in an environment where the flow rate and water temperature is not yet stable and to avoid nuisance shut down of the units freeze and refrige...

Страница 24: ...purged from the system Air in the system can cause poor operation or system corrosion Cooling Tower Boiler Check equipment for proper setpoints and operation Standby Pumps Verify the standby pump is p...

Страница 25: ...ry within a few minutes after the unit has begun to operate d Verify correct water flow by comparing unit pressure drop across the heat exchanger versus the data in Table 8 Refer to Table 7 Check the...

Страница 26: ...for the source and compared to submittal data capacity pages The formula for HR for systems with water is as follows HR TD X GPM X 500 where TD is the temperature difference between the entering and l...

Страница 27: ...8 23 14 20 8 17 70 114 129 225 227 24 32 14 20 9 19 80 117 135 228 230 32 41 14 20 9 20 3 0 50 87 101 199 203 12 18 12 18 9 12 8 16 60 91 113 203 207 12 18 12 18 8 17 70 95 124 204 216 16 34 12 18 9 1...

Страница 28: ...7 11 6 18 100 102 110 384 401 6 13 7 11 6 17 120 106 114 475 491 6 13 7 11 5 17 3 0 60 95 107 215 256 6 14 7 15 5 9 7 19 80 101 110 310 326 6 14 7 15 7 19 90 103 112 329 376 6 14 7 15 6 19 100 105 11...

Страница 29: ...iodic cleaning to remove scaling Use standard cleaning procedures which are compatible with cupro nickel and copper Hot Water Generator Coils See water coil maintenance for load water coil If the pota...

Страница 30: ...Temp 6 Suction Pressure 6a Saturation Temp 6b Superheat 7 Discharge Temp 8 Discharge Pressure 8a Saturation Temp 8b Subcooling 9 Liquid Line Temp 10 Load Water In Temp 11 Load Water Out Temp H Temp D...

Страница 31: ...date of shipment from the factory REMEDY PROVIDED BY THE LIMITED EXPRESS WARRANTY The sole remedy under the Limited Warranty is replacement of the defective part If replacement parts are required with...

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