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Installation, Operation & Maintenance  -  HNW Series

Hot Water Generator

The HWG (Hot Water Generator) or desuperheater option 

provides considerable operating cost savings by utilizing 

excess heat energy from the heat pump to help satisfy 

domestic hot water requirements. The HWG is active 

throughout the year, providing virtually free hot water when 

the heat pump operates in the cooling mode or hot water at 

the COP of the heat pump during operation in the heating 

mode.

Heat pumps equipped with the HWG option include a built-in 

water to refrigerant heat exchanger that eliminates the need 

to tie into the heat pump refrigerant circuit in the field. The 

control circuit and HWG pump are also built in and factory 

wired for residential equipment. Figure 3 shows a typical 

example of HWG water piping connections on a unit with 

built-in pump. This piping layout minimizes scaling potential.

Electric water heaters are recommended. If a gas, propane, 

or oil water heater is used, a second preheat tank should 

be considered (Figure 4). Also, if the electric water heater 

has only a single center element, the dual tank system is 

recommended to insure a usable entering water temperature 

for the HWG.

Hot Outlet

to House

Powered

Water

Heater

Upper

element to

120 - 130°F

[49 - 54°C]

Lower

element to

100 - 110°F

[38 - 43°C]

Cold Inlet from

Domestic supply

Shut-off

Valve #4

Shut-off

Valve #1

Insulated water lines - 

5/8” OD, 50 ft maximum (one way) meters 

[16mm OD, 15 meters maximum]

Shut Off 

Valve #2

Shut-off

Valve #3

In

Out

Typically a single tank of at least 52 gallons (235 liters) is used 

to limit installation costs and space. However, a dual tank, as 

shown in Figure 4, is the most efficient system, providing the 

maximum storage and temperate source water to the HWG.

It is always advisable to use water softening equipment on 

domestic water systems to reduce the scaling potential and 

lengthen equipment life. In extreme water conditions, it may 

be necessary to avoid the use of the HWG option since the 

potential cost of frequent maintenance may offset or exceed 

any savings.

HFC-410A systems inherently have a lower hot gas 

temperature than R-22 systems because the equipment is 

more efficient (i.e. less waste heat is available). It is possible 

that energy could be transferred from the water heater to 

the hot gas line instead of from the hot gas line to the water 

heater during certain times of the year. To prevent this from 

occurring, a temperature switch will deactivate the pump 

at those conditions that typically occur in the cooling mode 

with low entering water temperatures.

Figure 3: Typical HWG Installation

Insulated water lines - 5/8” OD, 50 ft maximum (one way)

[16mm OD, 15 meters maximum]

Upper element to 130°F [54°C]

(or owner preference)

Cold Inlet

Hot Outlet to

house

Powered

Water Heater

Cold Inlet from

Domestic supply

Hot Outlet

Unpowered

Water Heater

Field Supplied 3/4” brass nipple and “T”

Lower element to 120°F [49°C]

Shut-off

Valve #1

Shut-off

Valve #4

Shut-off

Valve #3

Shut Off 

Valve #2

In

Out

Figure 4: HWG Double Tank Installation

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Содержание Century EarthPure HNW Series

Страница 1: ...www marsdelivers com Installation Operation and Maintenance HNW Series...

Страница 2: ...n Installation 8 Ground Water Heat Pump Applications 9 10 Water Quality Standards 11 Load Plumbing Installation 12 Hot Water Generator 13 15 Electrical Line Voltage 16 Electrical Low Voltage Wiring 17...

Страница 3: ...0 0 N F C 1 2 3 4 5 6 7 8 9 10 11 12 13 14 MODEL TYPE HN HEAT CONTROLLER OPEN LOOP W TO W W WATER TO WATER CONFIGURATION UNIT SIZE 036 060 120 REVISION LEVEL A CURRENT 036 060 120 VOLTAGE CONTROLS CA...

Страница 4: ...e system damage and void product warranty Safety Warnings cautions and notices appear throughout this manual Read these items carefully before attempting any installation service or troubleshooting of...

Страница 5: ...nt should be stored in its original packaging in a clean dry area Store units in an upright position at all times The stack limit for HNW036 060 and 120 is three Unit Protection Cover units on the job...

Страница 6: ...urce Load 1 Swivel 1 1 2 FPT HWG in 1 Swivel 1 2 FPT Weight Operating lbs kg 348 158 360 163 726 329 Weight Packaged lbs kg 373 169 385 175 770 349 Water Volume Source Gallons Liters 0 96 3 64 1 33 5...

Страница 7: ...ever all components may be serviced from the front access panel if side access is not available 2 While clear access to all removable panels is not required installer should take care to comply with a...

Страница 8: ...or repairs The installation of water source heat pump units and all associated components parts and accessories which make up the installation shall be in accordance with the regulations of ALL author...

Страница 9: ...to prevent pump short cycling Discharge water from the unit is not contaminated in any manner and can be disposed of in various ways depending on local building codes e g recharge well storm sewer dr...

Страница 10: ...d with a factory or field supplied manual or electric shut off valve DAMAGE WILL OCCUR if shut off valve is closed during unit operation A high pressure switch must be installed on the heat pump side...

Страница 11: ...Levels 10 C 24 C 38 C Copper Cupronickel 20ppm NR NR 150 ppm NR NR 304 SS 400 ppm 250 ppm 150 ppm 316 SS 1000 ppm 550 ppm 375 ppm Titanium 1000 ppm 550 ppm 375 ppm Erosion and Clogging Particulate Siz...

Страница 12: ...ot Tub Applications Load side should be isolated with secondary heat exchanger constructed of anti corrosion material in all chlorine bromine fluid applications Potable Water Applications Load side sh...

Страница 13: ...one way meters 16mm OD 15 meters maximum Shut Off Valve 2 Shut off Valve 3 In Out Typically a single tank of at least 52 gallons 235 liters is used to limit installation costs and space However a dual...

Страница 14: ...all the water piping valves and air vent as shown in Figures 3 or 4 An appropriate method must be employed to purge air from the HWG piping This may be accomplished by flushing water through the HWG a...

Страница 15: ...mperature HWT must be 125 F 52 C Compressor Discharge Temperature CDT must be 125 F 52 C both conditions are needed for PR relay contacts to close and pump to run 3 Turn on the heat pump and allow it...

Страница 16: ...ng diagram Consult the electrical data table Table 4 for correct fuse size Transformer The units are factory wired for 230 Volt If supply voltage is 208V transformer must be rewired by installer as il...

Страница 17: ...valve is fully open before compressor starts should be used Valve should also be normally closed type so water flows through only when unit is operating A slow closing valve may be required to help r...

Страница 18: ...Installation Operation Maintenance HNW Series 18 HNW036 HNW060 Electrical Wiring Diagram 96B0223N11...

Страница 19: ...Installation Operation Maintenance HNW Series 19 HNW120 Electrical Wiring Diagram 96B0225N11...

Страница 20: ...field configuration options DIP switches should only be changed when power is removed from the CXM control DIP switch 1 Unit Performance Sentinel Disable provides field selection to disable the UPS f...

Страница 21: ...sure loss of charge fault The low pressure switch input is bypassed for the initial 120 seconds of a compressor run cycle Low pressure lockout code 3 Source Water coil low temperature LT1 The LT1 ther...

Страница 22: ...T2 thermistor code 9 CXM Controls Diagnostic Features The LED on the CXM board advises the technician of the current status of the CXM control The LED can display either the current CXM mode or the la...

Страница 23: ...eratures which are suitable for initial unit commissioning in an environment where the flow rate and water temperature is not yet stable and to avoid nuisance shut down of the units freeze and refrige...

Страница 24: ...purged from the system Air in the system can cause poor operation or system corrosion Cooling Tower Boiler Check equipment for proper setpoints and operation Standby Pumps Verify the standby pump is p...

Страница 25: ...ry within a few minutes after the unit has begun to operate d Verify correct water flow by comparing unit pressure drop across the heat exchanger versus the data in Table 8 Refer to Table 7 Check the...

Страница 26: ...for the source and compared to submittal data capacity pages The formula for HR for systems with water is as follows HR TD X GPM X 500 where TD is the temperature difference between the entering and l...

Страница 27: ...8 23 14 20 8 17 70 114 129 225 227 24 32 14 20 9 19 80 117 135 228 230 32 41 14 20 9 20 3 0 50 87 101 199 203 12 18 12 18 9 12 8 16 60 91 113 203 207 12 18 12 18 8 17 70 95 124 204 216 16 34 12 18 9 1...

Страница 28: ...7 11 6 18 100 102 110 384 401 6 13 7 11 6 17 120 106 114 475 491 6 13 7 11 5 17 3 0 60 95 107 215 256 6 14 7 15 5 9 7 19 80 101 110 310 326 6 14 7 15 7 19 90 103 112 329 376 6 14 7 15 6 19 100 105 11...

Страница 29: ...iodic cleaning to remove scaling Use standard cleaning procedures which are compatible with cupro nickel and copper Hot Water Generator Coils See water coil maintenance for load water coil If the pota...

Страница 30: ...Temp 6 Suction Pressure 6a Saturation Temp 6b Superheat 7 Discharge Temp 8 Discharge Pressure 8a Saturation Temp 8b Subcooling 9 Liquid Line Temp 10 Load Water In Temp 11 Load Water Out Temp H Temp D...

Страница 31: ...date of shipment from the factory REMEDY PROVIDED BY THE LIMITED EXPRESS WARRANTY The sole remedy under the Limited Warranty is replacement of the defective part If replacement parts are required with...

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