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DigiConvert Operating Instructions 
 
 

Copying this document, or disclosing it to third parties is not allowed without our approval. This document must not be used in any abusive way by the receiver or third 
parties. Fe Vogt GmbH 
DigiConvert Operating Instructions 

 

 

 

 

 

 

 

 

 

3 of 79 

9.8.1.

 

A

LARMS FROM 

I

NDIVIDUAL 

A

XES

 ............................................................... 42

 

9.9.

 

S

YSTEM 

D

IAGNOSIS

 ....................................................................................... 43

 

9.10.

 

G

ENERAL 

M

ACHINE 

I

NFORMATION

 ............................................................... 44

 

9.11.

 

H

ELP

 ......................................................................................................... 45

 

10.

 

ERROR MESSAGES AND WARNINGS .................................................................................. 46

 

11.

 

OPERATING THE ASSEMBLIES............................................................................................. 47

 

11.1.

 

R

EELER

 ..................................................................................................... 47

 

11.1.1.

 

R

EELER 

M

AIN 

M

ENU 

S

TANDARD 

R

EELER

 ............................................... 47

 

11.1.2.

 

R

EELER 

S

UBMENU 

R

EELER

 ................................................................... 50

 

11.1.3.

 

C

ONFIGURATION 

M

ENU

 ........................................................................ 54

 

11.2.

 

L

ONGITUDINAL 

C

UTTER

,

 

T

RANSLATIVE 

P

ULL AND 

M

ATRIX 

R

EMOVAL

 ............. 56

 

11.2.1.

 

M

AIN 

M

ENU

 ......................................................................................... 56

 

11.2.2.

 

M

ENU 

SMO

 LONGITUDINAL CUTTER

 ....................................................... 58

 

11.3.

 

P

UNCHING STATION

 .................................................................................... 61

 

11.3.1.

 

G

ENERAL 

I

NFORMATION 

A

BOUT THE 

P

UNCHING 

S

TATION

 ........................ 61

 

11.3.2.

 

M

AIN 

M

ENU

 ......................................................................................... 62

 

11.3.3.

 

P

UNCH 

S

UBMENU

................................................................................. 65

 

11.4.

 

T

RANSLATIVE COMPENSATION

 ..................................................................... 68

 

11.4.1.

 

M

AIN 

M

ENU

 ......................................................................................... 68

 

11.5.

 

W

EB 

S

TORAGE

 .......................................................................................... 70

 

11.5.1.

 

M

AIN 

M

ENU

 ......................................................................................... 70

 

11.6.

 

L

ABEL 

D

ELIVERY

 ........................................................................................ 72

 

11.6.1.

 

M

AIN 

M

ENU

 ......................................................................................... 72

 

11.7.

 

C

OUNTING 

F

UNCTIONS 

M

AIN 

M

ENU

 ............................................................. 74

 

12.

 

MAINTENANCE INSTRUCTIONS ............................................................................................ 77

 

13.

 

FIGURES ................................................................................................................................... 79

 

 

Содержание DigiConvert MC004-2014 P1082

Страница 1: ... be used in any abusive way by the receiver or third parties Feldbaum Vogt GmbH DigiConvert Operating Instructions 1 of 79 Markem Imaje CSAT GmbH DigiConvert Mach no MC004 2014 P1082 Operating Instructions Feldbaum Vogt GmbH Dieselstr 12 32791 Lage Germany Version modifications Version Date Name Comments 1 0 Wiens ...

Страница 2: ...P 7 6 INTRODUCTION 8 6 1 FUNDAMENTALS OF DRIVE ENGINEERING 8 6 2 OPERATOR TERMINAL 9 6 2 1 MAIN OPERATOR TERMINAL 9 6 3 WARNING LIGHT SYSTEM FOR THE ENTIRE MACHINE 10 7 SAFETY FUNCTIONS 11 7 1 SAFETY HOODS 11 7 2 EMERGENCY STOP FUNCTION 12 7 2 1 TRIGGERING EMERGENCY STOP 12 7 2 2 ACKNOWLEDGING EMERGENCY STOP 12 8 OPERATING THE MACHINE 13 8 1 SWITCHING ON THE SYSTEM 13 8 2 OPERATIONAL CONCEPT 13 8 ...

Страница 3: ... 11 OPERATING THE ASSEMBLIES 47 11 1 REELER 47 11 1 1 REELER MAIN MENU STANDARD REELER 47 11 1 2 REELER SUBMENU REELER 50 11 1 3 CONFIGURATION MENU 54 11 2 LONGITUDINAL CUTTER TRANSLATIVE PULL AND MATRIX REMOVAL 56 11 2 1 MAIN MENU 56 11 2 2 MENU SMO LONGITUDINAL CUTTER 58 11 3 PUNCHING STATION 61 11 3 1 GENERAL INFORMATION ABOUT THE PUNCHING STATION 61 11 3 2 MAIN MENU 62 11 3 3 PUNCH SUBMENU 65 ...

Страница 4: ... focus of the manufactured products is on punching cutting and winding up material webs 3 Machine Specification Type DigiConvert Machine speed 1 m min max 50 m min Machine speed translative 1 m min max 40 m min Safe machine speed 1 m min max 5 m min Web tension max 250 N m 5 with acceleration Web width 22 230mm Cylinder length mm Gearing 1 8 in c p Reeler core diameter of tensioning shaft 3 in 76 ...

Страница 5: ...se operating instructions and that the specifications and instructions are observed and followed Please ensure that these operating instructions are always complete without any missing pages and are in a good and readable state Operate the machine only if you are sure that it is in a safe and faultless state Comment Under certain conditions incorrect parameter settings can have a negative effect o...

Страница 6: ...the valid safety directives Under normal conditions there should therefore not be any danger to health or risk of material damage Proper transport correct installation and cautious operation and maintenance are prerequisites for normal and safe operation of the system The system is intended to be used and operated in a closed building Certain configuration parameters can not be accessed by the mac...

Страница 7: ...s the system components do not require any measures or modifications Changing the settings of the knobs underneath the control unit and the servo amplifier front panel is not permitted Any manipulation of these components has a direct and negative effect on the system and possibly on higher order machine components As a result there can be unpredictable and dangerous situations 5 Installation and ...

Страница 8: ...s of the Electrical Drive System The machine mechanical process is driven by an electric motor If necessary the mechanical coupling uses a mechanical gearbox to adjust speed and torque The electrical drive converts electrical energy into mechanical energy torque force To control the motor movements a power converter converts the electrical energy as required A position encoder informs of the curre...

Страница 9: ...he entire machine is controlled via the touchscreen monitor All system components are represented graphically with corresponding icons An alarm menu transfers real time information about the fault status of each individual drive Production data speeds web tensions is interrogated and displayed continuously Once the system has been switched on the operator can calibrate the touch screen monitor to ...

Страница 10: ...red The red status means Blinking EMERGENCY STOP mode active acknowledgement with the emergency stop reset button necessary o The blue lamp of the emergency stop reset button shines continuously Permanently red The machine is in STOP mode Status yellow The yellow status means Blinking PREP status has not yet been reached Permanently yellow The machine is in PREP mode Status green The green status ...

Страница 11: ...oints behind are safely switched off depending on the current machine state This means that drives are safely braked for the process and switched torque free Pressure rolls open This means If you open a protective hood while the machine is running the machine stops as quickly as possible and the related drive is safely switched off Starting the machine with open protective hood and selected drives...

Страница 12: ...ct 1 The machine is stopped inside the shortest time possible 2 The drives are set to the Safe Torque Off STO state This means that no torque generating energy can act on a motor which prevents an unwanted start The 24 V control voltage is retained The servomotors do not produce any torque The supply voltage to motors without STO function is switched off 3 The red lamps of the warning light system...

Страница 13: ...while until the air pressure in the machine is built up Once the air pressure has built up the red lamp in the STOP button shines continuously The system is only operational after these actions have been taken 8 2 Operational Concept 8 2 1 General Operation The entire machine is operated via the buttons on the main operator terminal on the touch panel and on the assembly terminals A startup pressi...

Страница 14: ... for functions or submenus Pressed button for functions or submenus Colours of buttons and icons Inactive function Function is selected Alternately blinking blue and grey Function is active This means something is moving Values Invariable setpoint Variable setpoint Actual value 8 2 3 Lateral Edge Control A sensor and a control element on the swivel frame from Erhard Leimer captures and controls th...

Страница 15: ...ain a specific status by pressing the buttons If the system is stationary in one of the above mentioned states the lamp of the related button shines Fig 4 Machine status definition The machine status definition figure shows the individual states and the transitions from one state to another The states are shown by coloured rectangles the transitions by arrows To change a state press hold and relea...

Страница 16: ...movement JOG JOG mode is only possible from PREP mode Jogging means that the machine can be moved at a very low speed JOG speed configurable to max 5 m min Press the JOG button to move the machine at jogging speed The machine moves at the selected JOG speed as long as the button is pressed The machine stops immediately when the button is released Machine run START RUN Press the START button in PRE...

Страница 17: ...by the receiver or third parties Feldbaum Vogt GmbH DigiConvert Operating Instructions 17 of 79 8 4 Switching off the System Basically you can always switch off the system at the main switch on the control cabinet However we recommend switching off only when the machine is in STOP mode After the system has been switched off the machine should remain OFF for at least 5 minutes ...

Страница 18: ...or third parties Feldbaum Vogt GmbH DigiConvert Operating Instructions 18 of 79 9 Menu Structure 9 1 Welcome Screen Fig 5 Welcome screen The touch panel starts up after the system has been switched on at the main switch of the main control cabinet The welcome screen appears This screen remains displayed until you press the Machine overview button This takes you to the machine overview screen ...

Страница 19: ...rties Feldbaum Vogt GmbH DigiConvert Operating Instructions 19 of 79 9 2 Machine Overview Fig 6 Machine overview The top figure machine overview shows all assemblies in the system Important states of individual assemblies are shown below the related images Here you can touch an individual assembly to select it Next a menu with the setting options of the assembly appears in the right hand screen se...

Страница 20: ...third parties Feldbaum Vogt GmbH DigiConvert Operating Instructions 20 of 79 Functions of the individual buttons in the top bar Change of operator Selection of the Trend diagram page Selection of the Register regulator Page Selection of the Machine settings product store page Quick operation Selection of the Messages and alarms page Showing current information about the machine Showing Help page ...

Страница 21: ...will unlock the hood again The hood is automatically locked after 30 seconds provided it is not open Shows the state of the switchable pneumatic connection No or insufficient compressed air available Compressed air supply OK Blinking Compressed air was deactivated manually Press and hold for 3 seconds to switch compressed air ON OFF Shows the state of the UPS UPS OFF or inactive Waiting for operat...

Страница 22: ...ument must not be used in any abusive way by the receiver or third parties Feldbaum Vogt GmbH DigiConvert Operating Instructions 22 of 79 Modules Reeler edge cuttings reeler matrix reeler Longitudinal cutter Matrix removal Punch Translative pull Translative compensation Cutting table Swivel frame Web storage Label delivery Dunker motor ...

Страница 23: ...tings reeler Sense of rotation Reel core Relieved Tensioned Diameter mm Actual web tension N m Desired web tension Motor torque Motor status OFF Not initialised ON STO fault e g emergency OFF active Axis fault Motor selection Deselected Selected Longitudinal cutter Lead Motor torque Apply knife Top knife Bottom knife Motor status OFF Not initialised ON STO fault e g emergency OFF active Axis fault...

Страница 24: ...cy OFF active Axis fault Motor selection Deselected Selected Punch Force measurement system Measurement percentage bar of punching pressure top Machine side bottom Operator side Measurement OK Measurement in alarm range Measurement in stop range Lead Motor torque Homing status Controller OFF Not homed Blinking Homing active Homed Homing signal Homing signal applied Mark sensor Mark sensor signal a...

Страница 25: ... ON STO fault e g emergency OFF active Axis fault Motor selection Deselected Selected Pneumatic system Open closed Malfunction Pneumatic cylinder has not reached desired position or drive not ready Translative compensation Homing status Controller OFF Not homed Blinking Homing active Homed Limit switch Limit switch was actuated Motor status OFF Not initialised ON STO fault e g emergency OFF active...

Страница 26: ...ay by the receiver or third parties Feldbaum Vogt GmbH DigiConvert Operating Instructions 26 of 79 Swivel frame Malfunction Swivel frame not ready Web storage Utilisation Utilisation of web storage Mode Manual speed input Automatic speed control Malfunction No 24 V supply voltage available Weights Desired target Detected actual No No Blinking Yes No Blinking No Yes Yes Yes ...

Страница 27: ...l delivery Lead Lead for winding up the dispensed labels Quantity Number of delivered labels Delivery activated Visible when delivery activated Homing signal Pneumatic cylinder extended Motor status OFF Not initialised ON STO fault e g emergency OFF active Axis fault Motor selection Deselected Selected Malfunction Fault signal from motor Dunker motor optional Motor status OFF Not initialised ON ST...

Страница 28: ...achine parameters depends on the currently logged in user level To change the current user level requires the following steps 1 Touch the user level button 2 Touch the user input boxes that have become visible or touch password 3 Enter user or password in the input box 4 Carry out login 5 The name of the current user level is shown in the user level button 6 Hide the password input box To leave th...

Страница 29: ...DigiConvert Operating Instructions 29 of 79 9 4 Drive values trend diagram Fig 7 Drive values trend diagram To get to this page press the button In the Trend diagram screen you can select different assemblies This is followed by an overview of the current motor data Selectable for the current diagram are Reeler edge cuttings reeler matrix reeler Longitudinal cutter Matrix removal Punch Translative...

Страница 30: ...job memory Furthermore you can load the job data of several previously stored jobs with the associated parameter sets and configurations Press the Enter job data button in the machine overview screen to get to the job input screen In the default setting the job data is stored on the compact flash card of the B R industry PC Provided that there is a JOBDATA directory with job data on the compact fl...

Страница 31: ...g procedure to save the parameter set you have selected on the machine New job 1 Allocate job number and or job name Touch the orange box Current job to open an on screen keyboard Enter a job name of max 30 characters 2 Add an annotation to the job Max 78 characters per line 3 Press the Save button Overwriting the current job 1 Next to the Current job there is the current job name in the grey box ...

Страница 32: ...g To select an existing job from Saved jobs is done by means of the adjacent buttons and Using the buttons and you can position the current selection to the previous or next page With each job you can save Annotations to the job Touch the line concerned to edit All 6 lines are saved with the job The listed jobs can be sorted by the following criteria Job name Alphabetical a z Alphabetical z a Job ...

Страница 33: ...ange triggers an alarm message STOP Leaving the valid value range stops the machine Alarm Stop Combination of the setting alarm and STOP Alarm The settings for an alarm are made in this line STOP The settings for a machine stop are made in this line Type of threshold value Not OK OK Threshold value Inv Defines an OK or not OK threshold for the signal Inv Defines an OK or not OK range for the signa...

Страница 34: ...ithout our approval This document must not be used in any abusive way by the receiver or third parties Feldbaum Vogt GmbH DigiConvert Operating Instructions 34 of 79 Cleaning the screen Displays the cleaning screen for 60 seconds No touchscreen entries are processed during this time Fig 9 Cleaning the screen ...

Страница 35: ...provides the machine with the corresponding user level that is assigned to the login data The machine automatically changes to this user level afterwards Input boxes on the user system are enabled or blocked depending on this user level The allocation of user levels to the input boxes is configured in this menu The menu is subdivided into the following areas Level Pages Name List Version Area Allo...

Страница 36: ...or example For example the actual reeler is selected on the page Reeler Area Subdivision of the page into further subsections For example Menu submenu configuration menu Non allocated authorisations List of all non allocated input boxes resulting from the previous selection menus The selected level is not authorised to access these input boxes This means the input boxes in the corresponding contro...

Страница 37: ...llowed without our approval This document must not be used in any abusive way by the receiver or third parties Feldbaum Vogt GmbH DigiConvert Operating Instructions 37 of 79 9 6 Quick Operation Fig 10 Quick Operation Quick operation is on the Machine settings page To get to this page press the button ...

Страница 38: ...n setpoint Current calculated reel diameter Set current reel diameter Apply set reel diameter Punch Switch motor on off Motor status see 9 2 Machine Overview Draw up sheet by keeping the button depressed for 2 seconds Approach sheet guide edge by keeping the button depressed for 2 seconds Carry out presetting see 11 3 2 Main Menu Start translative synchronous mode see 11 3 2 Main Menu Set the lead...

Страница 39: ... expansion increased pull etc There are register marks on the material that are captured by the machine This adjusts the web path newly with each article so that the punching printing position matches the desired position exactly The captured parameters are shown in the Register regulator displays windows Pressing the button in the quick start bar displays the interface for the register regulator ...

Страница 40: ...can see the absolute manipulated variable that was currently corrected by the actuators Representation is in mm Man var lead To ensure synchronous operation of desired and actual position you can define a relative manipulated variable that is used for the lead of the assembly The current manipulated variable is shown here that results from the calculation of the difference between desired and actu...

Страница 41: ... Fig 12 Alarms historical view To get to this page press the button There can be various faults system axis during regular operation As a result corresponding alarm messages are generated and entered in the alarm list that is provided for this specific purpose This alarm list shows the last 1000 alarm messages Pending alarms are shown in red acknowledged alarms in white Message and alarms Here you...

Страница 42: ...aum Vogt GmbH DigiConvert Operating Instructions 42 of 79 9 8 1 Alarms from Individual Axes Depending on the occurred fault each servo amplifier generates corresponding error messages in text form These messages can be shown for each individual assembly in the bottom window Press the arrow buttons to switch over between the stations Press the button to acknowledge the axis alarms Press to go to th...

Страница 43: ...button Diagnosis possibilities For now the following diagnosis possibilities are implemented in the System Diagnostics Manager Hardware analysis to detect configuration or hardware problems of the target system Analysis of system configuration and runtime parameters such as configured IP address Software analysis software modules and versions in the target system Access to the profiler and uploadi...

Страница 44: ... This document must not be used in any abusive way by the receiver or third parties Feldbaum Vogt GmbH DigiConvert Operating Instructions 44 of 79 9 10 General Machine Information Fig 14 General machine information To get to this page press the button This page lists the operating times Ethernet interfaces and analogue signals ...

Страница 45: ...way by the receiver or third parties Feldbaum Vogt GmbH DigiConvert Operating Instructions 45 of 79 9 11 Help Fig 15 Help page To get to this page press the button The following possibilities are available for navigating in help Navigate to the beginning end of the current page Scroll up down inside the current page Scroll one page back forward Enter page number Exit help ...

Страница 46: ... error messages and warnings They inform the operator about a malfunction or incorrect operation of the machine Warnings appear in a yellow pop up window Fig 16 Pop up window with warning They serve as a hint and are closed when you acknowledge by pressing the button Error messages appear in a red pop up window Fig 17 Pop up window with error message Prior to acknowledging resetting the error mess...

Страница 47: ...he current diameter and the web width of the processed material A reeler is driven by a servomotor The motors are intended to provide the torque at the tensioning shaft that is required to maintain the web tension selected for the production process at a constant value In standard reeler reeling operation the reeler is torque controlled This means that a motor torque is specified for the reeler In...

Страница 48: ...atically deactivated Activating deactivating the reeler Press the button to deactivate the reeler No more torque is generated at the reeling shaft Press the button again to activate the reeler The torque required for the selected web tension is generated at the reeling shaft The reeling shaft is tensioned automatically when the reeler is activated Entering the sense of rotation Here you can enter ...

Страница 49: ...rd parties Feldbaum Vogt GmbH DigiConvert Operating Instructions 49 of 79 Specifying the web tension This specification depends on the reeler type This entry is in N m percent if the reeler is operated as a torque controlled shaft Touching the orange box opens a numerical input box where you can enter the value directly as a number Using the buttons shown you can increase or reduce the web tension...

Страница 50: ... our approval This document must not be used in any abusive way by the receiver or third parties Feldbaum Vogt GmbH DigiConvert Operating Instructions 50 of 79 11 1 2 Reeler Submenu Reeler Press the button to display the reeler submenu The button can be found in the top line of the main menu Fig 19 Reeler submenu ...

Страница 51: ... The submenu is subdivided into the following sections Settings Help text Parameters Accept discard entries In the settings section the operator has the following possibilities 1 Diameter stop 2 Start diameter 3 Core reel 4 Web break detection 5 Standby Depending on the selected entry in the settings section a brief help text appears in the help text section Depending on the selected entry in the ...

Страница 52: ...ter for tensioning Here you can enter the reel diameter specification value for the main menu 3 Settings Core reel Increase the web tension in the core area This function is only possible in reeling operation Standard reeler and only with the reeler Some materials require a higher web tension towards the core Maximum web tension Use this parameter to define the percentage by which the web tension ...

Страница 53: ...ion This avoids an unnecessary temperature rise in the servo drives Expedient for material that must not be stretched for a long time The following parameters are released when activated After time in PREP Web tension is reduced after this time has elapsed in PREP mode Reduction to web tension This value is valid when the web tension is reduced Accept discard entries All entries are only accepted ...

Страница 54: ...figuration Menu Press the button to display the reeler submenu The button can be found in the top line of the main menu A user with tool setter rights must be activated for this The submenu is subdivided into the following sections Category Settings Help text Parameters Accept discard entries In the Categories section the operator has the following possibilities Reeler behaviour Startup Category R...

Страница 55: ...lable 1 Material density 2 Optionality 1 Setting Material density Density of the web material The setting Density of the web material describes the specific weight of the material reeler It is expedient to set this value as accurately as possible so that acceleration and braking forces can be calculated accurately 2 Setting Optionality This reeler is Here you can select whether this reeler is requ...

Страница 56: ...ns 56 of 79 11 2 Longitudinal Cutter Translative Pull and Matrix Removal 11 2 1 Main Menu Touch the screen in the area of the displayed icon in the machine overview to get to the main menu Fig 20 Longitudinal cutter Here the operator has the following possibilities Pneumatically lifting lowering the pulling cylinder translative pull Activating deactivating the assembly Entering the sense of rotati...

Страница 57: ...ackground shows that the pulling cylinder is actuated The right hand cylinder is only available in translative pull Activating deactivating the drive Press the button to deactivate the drive Press the button again to reactivate the drive Entering the sense of rotation Here you can enter the sense of rotation Selecting the lead Here you can select the lead After you have pressed the button you can ...

Страница 58: ... displayed in addition to the main menu Fig 21 Menu SMO longitudinal cutter This menu is used for the remote control of order settings and functions of the longitudinal cutter Further information and instructions on how to set it up can be referenced in the original operating instructions of the longitudinal cutter Here the operator has the following possibilities Setting the web width Setting the...

Страница 59: ...ta Offset Here you can set the offset between web centre of machine and longitudinal cutter Current web centre Input of web centre Take over the value you have entered by pressing the button Take over job data Taking over the job data Pressing this button transfers the input values for web width track width and offset to the longitudinal cutter The current state or the current activity is shown be...

Страница 60: ...kes prevent the knives from shifting sideways Lift lower knives The knives are lifted lowered by pressing the button Open close clamping The clamping of the driven cylinder of the longitudinal cutters is opened closed by pressing the button Alarm Display acknowledgement of pending alarms at the longitudinal cutter Possible alarms No alarm Emergency stop Compressed air failed Motor fault Fault when...

Страница 61: ...ch In this mode the translative module is not required If the material web is controlled by the translative module movements of the translative compensation cause the register to change To prevent this the system automatically activates translative compensation which cannot be deactivated 11 3 1 2 Translative In Translative mode a punching sheet is installed on the magnetic cylinder that covers on...

Страница 62: ... 79 11 3 2 Main Menu Touch the icon on the monitor in the machine overview to open a pop up window in the right hand screen section Fig 22 Punching station Here the operator has the following possibilities Activating deactivating the assembly Applying the sheet Drawing in the sheet Locating the mark Homing the axis Performing first job presetting Performing presetting Switching on electrical shaft...

Страница 63: ...ition there The register regulator can only be activated after the drive has been homed There are three possibilities of switching on the register regulator 1 New mark The system locates a register mark on the web and employs and holds this position as home 2 Presetting In presetting we distinguish between First job presetting and Presetting If necessary any other requisite actions for instance re...

Страница 64: ...g the lead Here you can select the lead in the range 20 20 The increment is 0 01 After you have pressed the button you can enter a figure at the numerical keypad Recommendation This value should be 0 at the start of a new product Input is only possible when the register is completely switched off or the register lead regulator is switched off Jogging in neg direction jogging in pos direction Use t...

Страница 65: ... repeat length punching contour over the entire punching cylinder circumference Here the operator has the following setting possibilities available 1 Number of teeth of the tool cylinder 2 Number of punch contours per cylinder circumference in web run 3 Number of punch contours across the web run 4 Homing with sensor 5 Punching sheet length mm only in punching mode Translative 6 Punching sheet off...

Страница 66: ... uses a sensor 5 Punching sheet length mm only in punching mode Translative Specifies the length of the punching sheet This means the length of all punch contours including gaps such as labels stays This entry shows the max web speed that is possible with the entered value It also shows the min and max possible length of the punching sheet 6 Punching sheet offset mm only in punching mode Translati...

Страница 67: ...nce here There must be no measuring signals in the measuring zone before and after the mark 2 Distance between beginning of punching sheet and pos edge of the register mark First job presetting requires the position of the register mark related to the beginning edge of the punching sheet 3 Dynamic regulator The dynamic regulator controls the phase displacement and maintains the punch contour at th...

Страница 68: ...receiver or third parties Feldbaum Vogt GmbH DigiConvert Operating Instructions 68 of 79 11 4 Translative compensation 11 4 1 Main Menu Touch the screen in the area of the displayed icon in the machine overview to get to the main menu Fig 24 Translative compensation Translative compensation is usually operated from the punch Alternatively you can control it separately from this menu ...

Страница 69: ...utton to switch on the electrical shaft Press and hold the button for at least 2 seconds The icon indicates whether the electrical shaft is ON or OFF Selecting the lead Here you can select the lead in the range 20 20 The increment is 0 01 After you have pressed the button you can enter a figure at the numerical keypad Recommendation This value should be 0 at the start of a new product Input is onl...

Страница 70: ...receiver or third parties Feldbaum Vogt GmbH DigiConvert Operating Instructions 70 of 79 11 5 Web Storage 11 5 1 Main Menu Touch the screen in the area of the displayed icon in the machine overview to get to the main menu Fig 25 Web Storage Here the operator has the following possibilities Viewing the current fill level Activating deactivating the clamping Setting the desired weights ...

Страница 71: ...l level is displayed in percent Clamping Activates deactivates the clamping of the carriage with the weights Weights Here you can set the number of desired weights The loaded weights are detected by the sensors If the set target weights do not agree with the weights detected the machine run is disabled The labelling of the button indicates the number of set target weights Position Number 0 1 X 2 X...

Страница 72: ...bH DigiConvert Operating Instructions 72 of 79 11 6 Label Delivery 11 6 1 Main Menu Touch the screen in the area of the displayed icon in the machine overview to get to the main menu Fig 26 Label Delivery Here the operator has the following possibilities Activating deactivating label delivery Adjusting the delivery web tension Starting extraction Moving out label Delivering label Extending pneumat...

Страница 73: ...ty label Here you can set how many labels are to be delivered before after the actual faulty label Starting extraction Starts the extraction process this means the current label that is still located at the sensor position is earmarked for the extraction process Delivering label Immediately delivery a label Extending pneumatic cylinder Press the button to extend the pneumatic cylinder Jogging in n...

Страница 74: ...wed without our approval This document must not be used in any abusive way by the receiver or third parties Feldbaum Vogt GmbH DigiConvert Operating Instructions 74 of 79 11 7 Counting Functions Main Menu Touch one of the boxes to open the pop up window for the counter functions Fig 27 Counting function ...

Страница 75: ...select the station at which you want to measure In stations that are not operated true to register the quantity is calculated on the basis of the running meters This value cannot be guaranteed without any limitation since the running meters can vary slightly over a longer distance due to slip different material etc Recommendation The count station should be true to register such as a punching stat...

Страница 76: ...a value Items per line Specifies the number of items that shall be produced per line until a stop occurs Here the specification is related to the number of items in web run direction Items web width Specifies the number of items that shall be produced in total until a stop occurs Here the specification is related to the number of items in web run direction multiplied by the item length across the ...

Страница 77: ...perating Instructions 77 of 79 12 Maintenance Instructions Clean the filter mats of the main control cabinet weekly Replace them if necessary Replace the batteries of the B R at the PC when a corresponding message appears in the alarm list Recommendation Replace the batteries every 3 years Please refer to the instructions below in accordance with the PLC type used in the machine Type Touch panel F...

Страница 78: ...ing it to third parties is not allowed without our approval This document must not be used in any abusive way by the receiver or third parties Feldbaum Vogt GmbH DigiConvert Operating Instructions 78 of 79 Type Industry PC Fig 29 Replacing batteries in the industry PC ...

Страница 79: ...gram 29 Fig 8 Job memory 30 Fig 9 Cleaning the screen 34 Fig 10 Quick Operation 37 Fig 11 Register regulator 39 Fig 12 Alarms historical view 41 Fig 13 System diagnosis 43 Fig 14 General machine information 44 Fig 15 Help page 45 Fig 16 Pop up window with warning 46 Fig 17 Pop up window with error message 46 Fig 18 Reeler operation Standard reeler 47 Fig 19 Reeler submenu 50 Fig 20 Longitudinal cu...

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