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HydroBank MS Installation and Operation Manual MAMM-WSHP-IOM-1MSA (October 2014)

Horizontal Unit Installation

Repositioning Mounting Brackets

Horizontal unit mounting brackets can be repositioned

from the end to the side of the unit as needed to accom-

modate installation requirements, as follows.
1. Raise and support the corner of the unit to provide

access to the mounting bracket.

2. Carefully pry the rubber isolator out of the bracket.
3. The mounting bracket is held in place with two sheet

metal screws and one mounting bolt. Remove all

three fasteners and set aside for reassembly.

4. Move the mounting bracket from the end to the side

of the unit, or vice-versa (see Figure 3).

5. Screw the center mounting bolt into the provided

connector and finger-tighten.

6. Align the mounting bracket with the unit and screw

in the sheet metal screws in the holes provided.

7. Tighten the center mounting bolt to 17 ft-lbs.
8. Remount the rubber isolator in the mounting bracket.

Figure 3: Repositioning Mounting Brackets

Field Conversion of Air Discharge

The blower on horizontal units can be field-converted

from straight to end discharge or vice-versa as needed

to meet application requirements, as follows.

WARNING!

Electric shock and moving

equipment hazard. Can cause severe injury

or death. Lock and tag out all electric power

to the unit before beginning.

9. Remove the sheet metal screws securing the unit

top and set aside for reassembly.

10. Remove the top from the unit and set aside.
11. Slide out the access panel from the end of the unit

on straight discharge units and from the side of the

unit on end discharge units.

12. Disconnect the electrical wiring from the motor.
13. Slide the blower housing and motor assembly verti-

cally upward and out of the unit.

14. Rotate the assembly 180 degrees and turn it 90

degrees, as shown in Figure 4.

15. Slide the assembly into the slot from which you

removed the access panel.

16. Verify that, in its new configuration, the orifice ring

on the blower motor faces the access opening on

the side or end of the unit.

17. Reconnect the wiring to the motor.
18. Slide the access panel into its new location on the

side or end of the unit.

19. Reinstall the unit top, using the sheet metal screws

removed earlier.

Figure 4: Field Conversion of Air Discharge

Piping

Heat pumps are typically connected to supply and return

piping in a two-pipe, reverse-return configuration, which is

inherently self-balancing. It also requires only trim-balanc-

ing where multiple heat pumps with different flow and pres-

sure drop characteristics exist in the same loop.
Supply and return run-outs usually join the heat pump via

short lengths of high-pressure, flexible hose which serve

as sound attenuators for both heat pump operating noise

and hydronic pumping noise. One end of the hose should

have a swivel fitting to facilitate removal for service. Make

sure that threaded fittings are sealed. Teflon tape can be

used to provide a tight seal.
Hard piping is not recommended since it does not

provide vibration or noise attenuation. If used, it must

include a union to facilitate heat pump removal. Avoid

dissimilar metal fittings as they may corrode. If unavoid-

able, use dielectric isolation at the connection point.
Supply and return shutoff valves are required at each

heat pump. The return valve may be used for balancing.

It should have a “memory stop” so that it can always be

closed off but can only be reopened to the proper position

for the flow required.

Содержание HydroBank MS

Страница 1: ...MAMM WSHP IOM 1MSA October 2014 PN 7144926 HydroBank MS Compact Single Stage Water Source Heat Pumps to 6 Tons Horizontal and Vertical Installation operation and maintenance manual ...

Страница 2: ...l 13 Ventilation Air Considerations 14 Electrical Connections 14 Hot Gas Bypass Option 15 Hot Gas Reheat Option 15 Motorized Shutoff Valve Option 16 HP 5 Microprocessor Control 16 Thermostat Wiring 19 EPiC DDC Controls 22 Cleaning and Flushing the Water System 23 Startup 24 General Maintenance 25 Troubleshooting 26 Physical Data and Operating Limits 27 Operating Pressures and Temperatures 28 Elect...

Страница 3: ... of this machine depend upon the strict observance of these precautions Read this manual thoroughly before operating or servic ing this unit WARNING Indicates a potentially hazard ous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided could result in minor or moderate injury It could also be used to alert ...

Страница 4: ... 12 000 042 42 000 Y None standard 015 15 000 048 48 000 X Special 019 19 000 060 60 000 024 24 000 070 70 000 Digit 14 Heat Exchanger 030 30 000 C Copper standard N Cupro Nickel Digit 8 Voltage A 115 60 1 F 208 230 60 3 Digit 13 Blower Motor D 208 230 60 1 G 460 60 3 A PSC standard E 265 277 60 1 C ECM Constant Torque E ECM Constant CFM Digit 9 Return Air L Left Digit 10 Discharge Air Digit 12 Ap...

Страница 5: ...ondensate Pan C Compressor Blanket S Galvanized Steel Y None standard T Stainless Steel Digit 28 29 Cabinet Insulation Digit 41 Switching Devices 01 Standard 1 2 Dual Density Fiberglass A Unit Disconnect Switch 02 1 2 Closed Cell Foam IAQ B Water Differential Pressure Switch DPS XX Special C Dirty Filter Switch D Combo Disconnect Dirty Filter Switch Digits 30 32 Refrigerant Circuit Options E Combo...

Страница 6: ...eteriorate certain plastic mate rials and cause permanent damage Keep units upright IMPORTANT Operating a unit after it has been stored or transported on its side can result in seri ous compressor damage which is not covered under the equipment warranty Make sure the unit is first returned to its normal upright position for at least 24 hours before operating Unit Protection Keep units covered duri...

Страница 7: ...ase depending on factors such as electrical installation codes If return air is not ducted be sure to provide enough clearance for adequate airflow Figure 1 Suggested Horizontal Unit Clearances 2 ft 61 cm service access filter removal width of filter 2 ft 61 cm motor access end discharge 2 ft 61 cm motor access straight discharge Mounting Horizontal units are typically suspended from the ceiling u...

Страница 8: ...the electrical wiring from the motor 13 Slide the blower housing and motor assembly verti cally upward and out of the unit 14 Rotate the assembly 180 degrees and turn it 90 degrees as shown in Figure 4 15 Slide the assembly into the slot from which you removed the access panel 16 Verify that in its new configuration the orifice ring on the blower motor faces the access opening on the side or end o...

Страница 9: ... Figure 6 below and Discharge Duct Sizing Considerations on page 12 Good design practice requires a flexible connector between the collar and transition to the main duct sys tem This connector attenuates sound from the unit especially fan sound and simplifies unit removal Ductwork should be lined with an acoustic thermal insu lation that is a minimum of inch thick For sensitive installations use 1...

Страница 10: ...c unit may increase or be reduced depending on several factors such as maintenance requirements and mechanical or electrical installation codes Figure 7 Suggested Vertical Unit Clearances 2 ft 61 cm service access 1 ft 31 cm non ducted units for even air distribution across coil filter removal width of filter Piping Heat pumps are typically connected to supply and return piping in a two pipe rever...

Страница 11: ...or heat pumps in the cooling mode Condensate Drain Piping Condensate lines on vertical units are internally trapped A flush mounted condensate drain connection is pro vided on the outside of the cabinet Condensate piping can be PVC steel or copper PVC typically eliminates the need to insulate the pipe to prevent sweating Do not locate any point in the drain system above the drain connection of any...

Страница 12: ...eater than 7 for diverging elements Suggested discharge ductwork sizing for HydroBank units based on these recommendations is provided in Table 1 and Table 2 to the right All Mammoth units are tested for airflow as part of our ISO ARI certification program It is possible to have airflow that is above or below design requirements for many reasons The first step in evaluating and correct ing air flo...

Страница 13: ...n cause severe injury or death Lock and tag out all electric power during installation Wiring to the unit is routed through the electrical knock outs in the front corner of the unit See Figure 12 and Figure 13 For detailed information on knockout loca tions and sizes see the dimensional drawings provided with your unit submittal package Figure 12 Horizontal Unit Electrical Connections Field contro...

Страница 14: ...ooling the 3 way diverting valve opens for economizer cooling if the entering water temperature is below the set point of the aquastat If it is above the aquastat set point the compressor is automatically ener gized for mechanical cooling Control Sequence with Two Stage Thermostat On a call from the thermostat for stage one cooling the 3 way diverting valve opens for economizer cooling if the ente...

Страница 15: ...help stabi lize the system balance point This option includes a hot gas bypass valve Hot Gas Reheat Option Hot gas reheat coil Hot gas reheat valve Hot gas reheat is the ideal solution to prevent over cooling of the occupied space when the unit is in dehu midification mode Hot gas is used to reheat saturated air coming off the cooling coil without using an external heat source NOTE This option req...

Страница 16: ...ly energize the fan whenever the compressor is on Board operable on 50 and 60 cycle power Emergency shutdown from a field supplied signal Unoccupied night setback and night setup mode from a field supplied signal Dry contact alarm signal for connection of a fault signal to a DDC controller Auxiliary dry contact for tie in of a motorized valve when the compressor is on or optional compressor status...

Страница 17: ...of low pressure bypass has been satisfied Optional Freezestat Switch If the leaving fluid tem perature falls to 32 F the freezestat switch opens After 10 seconds the unit goes into lockout mode Condensate Overflow Protection If the drain pan sensor comes in contact with moisture for more than 30 seconds the unit goes into lockout mode LED STATUS ON Normal operating mode 1 Flash High pressure fault...

Страница 18: ...alve when the compressor is on TEST PIN JUMPER An on board pair of male termi nals provides for an optional mode of operation which defeats both forms of compressor time delays If a hard wired jumper is placed across the TEST and TEST IN terminals the random start time delay and the compressor s five minutes of anti short cycle time delay will be ignored However the two four and six second time de...

Страница 19: ...iring from the thermostat is rout ed through an electrical knockout in the front of the unit See Figure 12 and Figure 13 on page 13 A remov able terminal block simplifies hookup See Figure 20 To remove it gently pull it straight out from the control board Thermostat connections are made as described in the following diagrams Figure 20 HP 5 Controller Fixed 8 Pole Terminal Block P2 Removable 8 Pole...

Страница 20: ... MS Installation and Operation Manual MAMM WSHP IOM 1MSA October 2014 Thermostat Wiring Figure 22 Thermostat Wiring With Override and Night Setback Figure 23 Thermostat Wiring Emergency Shutdown Mode With Override ...

Страница 21: ...HydroBank MS Installation and Operation Manual MAMM WSHP IOM 1MSA October 2014 21 Thermostat Wiring Figure 24 Thermostat Wiring Emergency Shutdown Mode Without Override ...

Страница 22: ...Appli cation Controller B ACC Standard Device Profile as defined in ANSI ASHRAE Standard 135 2012 BACnet Annex L Protocol Revision 9 EPiC controllers are also capable of BMS network com munication using LonWorks LonTalk protocol with an optional LonCard to only include the required neuron chip There are no requirements for LonCard programming A sensor HMI network port allows 5 remote mounted wall ...

Страница 23: ... and blow down making sure domestic water fill valves are set to make up water at the same rate 9 Check the pressure gauge at the pump suction and manually adjust the makeup to hold the same posi tive steady pressure both before and after opening the drain valves 10 Flush the system for at least two hours or longer if required until the drain water is clear and clean 11 Shut off the supplemental h...

Страница 24: ...inst short cycling In the cooling mode after a few minutes of operation check the discharge grilles for cool air delivery 5 Measure the temperature difference between enter ing and leaving water It should be approximately 1 times greater than the heating mode tempera ture difference see Step 6 6 In the heating mode measure the temperature dif ference between entering and leaving air and enter ing ...

Страница 25: ...ndensate drain and drain pan should be checked on an annual basis to verify positive drainage and cleaned or flushed as necessary Electrical Check the tightness of all electrical terminals twice each year Retighten as needed WARNING Loose electrical terminals can lead to erratic unit operation and arcing which may cause fires WARNING Electric shock and moving equipment hazard Can cause severe inju...

Страница 26: ...s If significantly different check for duct leaks Unit doesn t operate in cooling X X Low refrigerant charge Recover refrigerant and re charge to nameplate X X Restricted metering device Check superheat and subcooling Replace metering device X Defective reversing valve Perform reversing valve touch test X X Thermostat improperly located Check thermostat location and for air drafts behind thermosta...

Страница 27: ...8 060 070 Compressor Type Qty 1 Rotary Reciprocating Scroll Max Water Working Pressure 400 PSIG 2758 kPa Blower Motor Type Speeds PSC 3 PSC 3 or ECM 5 PSC Motor HP Consult Factory 1 5 1 5 1 3 1 3 1 2 1 2 1 2 1 2 3 4 3 4 ECM Motor HP NA 1 3 1 3 1 3 1 2 1 2 1 2 1 2 3 4 1 1 Blower Wheel Size Dia x W Consult Factory 9 x 6 9 x 6 9 x 7 10 x 7 10 x 7 10 x 8 10 x 7 10 x 7 10 x 10 10 x 10 Water Connection ...

Страница 28: ... 333 6 11 5 10 6 8 23 29 5 4 119 129 164 184 10 15 10 15 10 12 22 28 92 102 316 336 7 12 5 10 5 7 24 30 3 2 125 135 237 257 5 10 14 19 17 19 22 28 124 134 339 359 6 11 6 11 11 13 30 36 4 5 125 135 225 245 5 10 12 17 12 14 22 28 127 137 342 362 7 12 5 10 8 10 30 36 5 4 125 135 221 241 5 10 11 16 10 12 22 28 130 140 346 366 7 12 5 10 6 8 31 37 3 2 133 143 315 335 4 9 15 20 16 18 20 26 160 170 375 39...

Страница 29: ... 14 3 8 9 11 21 27 87 97 290 310 14 19 3 8 4 6 21 27 6 3 128 138 236 256 5 10 5 10 15 17 21 27 117 127 310 330 13 18 3 8 9 11 26 32 9 0 128 138 224 244 5 10 4 9 11 13 21 27 120 130 314 334 14 19 3 8 6 8 27 33 10 8 128 138 219 239 5 10 3 8 9 11 21 27 122 132 317 337 15 20 3 8 5 7 27 33 6 3 137 147 313 333 4 9 5 10 14 16 19 25 151 161 344 364 18 23 3 8 10 12 31 37 9 0 137 147 297 317 4 9 4 9 10 12 1...

Страница 30: ...2 28 88 98 313 333 8 13 3 8 4 6 24 30 10 5 124 134 241 261 7 12 9 14 15 17 21 27 118 128 336 356 8 13 3 8 9 11 29 35 15 0 124 134 229 249 7 12 8 13 11 13 21 27 121 131 339 359 8 13 3 8 7 9 30 36 18 0 124 134 224 244 7 12 7 12 9 11 21 27 123 133 343 363 9 14 3 8 6 8 30 36 10 5 132 142 320 340 5 10 10 15 14 16 20 26 153 163 372 392 11 16 3 8 11 13 35 41 15 0 132 142 304 324 5 10 8 13 10 12 20 26 156...

Страница 31: ...7 12 6 8 24 30 5 4 119 129 165 185 11 16 10 15 10 12 22 28 94 104 319 339 6 11 7 12 5 7 25 31 3 2 125 135 238 258 6 11 15 20 17 19 22 28 127 137 341 361 6 11 7 12 11 13 31 37 4 5 125 135 226 246 6 11 12 17 12 14 22 28 129 139 345 365 6 11 7 12 8 10 31 37 5 4 125 135 222 242 6 11 11 16 10 12 22 28 132 142 349 369 7 12 7 12 6 8 32 38 3 2 134 144 316 336 4 9 15 20 16 18 20 26 163 173 378 398 8 13 7 1...

Страница 32: ... 16 5 10 9 11 22 28 82 92 280 300 14 19 2 7 4 6 20 26 6 3 129 139 233 253 6 11 8 13 15 17 21 27 110 120 300 320 13 18 2 7 8 10 25 31 9 0 129 139 221 241 6 11 7 12 11 13 21 27 113 123 303 323 14 19 2 7 6 8 25 31 10 8 129 139 217 237 6 11 6 11 9 11 21 27 115 125 306 326 15 20 2 7 5 7 26 32 6 3 137 147 309 329 4 9 8 13 14 16 20 26 142 152 332 352 18 23 2 7 10 12 30 36 9 0 137 147 294 314 4 9 7 12 10 ...

Страница 33: ... 12 9 11 22 28 87 97 310 330 10 15 1 6 4 6 23 29 10 5 124 134 242 262 8 13 10 15 15 17 21 27 117 127 332 352 9 14 1 6 9 11 29 35 15 0 124 134 230 250 8 13 8 13 11 13 21 27 120 130 336 356 10 15 1 6 7 9 29 35 18 0 124 134 225 245 8 13 8 13 9 11 21 27 122 132 339 359 10 15 1 6 5 7 30 36 10 5 132 142 321 341 6 11 11 16 14 16 20 26 151 161 368 388 12 17 1 6 11 13 34 40 15 0 132 142 305 325 6 11 9 14 1...

Страница 34: ...1 12 9 15 20 E 265 277 1 60 8 5 46 3 1 1 3 11 6 13 7 15 20 G 460 60 3 3 6 30 1 3 1 3 4 9 5 8 15 20 D 208 230 1 60 14 4 74 5 6 1 2 20 0 23 6 25 35 F 208 230 3 60 9 1 70 5 6 1 2 14 7 17 0 20 25 E 265 277 1 60 10 5 67 3 5 1 2 14 0 16 6 20 25 G 460 60 3 3 9 34 1 9 1 2 5 8 6 8 15 20 D 208 230 1 60 15 0 88 5 6 1 2 20 6 24 4 25 35 F 208 230 3 60 10 1 68 5 6 1 2 15 7 18 2 20 25 G 460 3 60 4 4 34 3 5 1 2 7...

Страница 35: ... 35 F 208 230 3 60 9 1 70 3 5 1 2 12 6 14 9 15 20 E 265 277 1 60 10 5 67 3 2 1 2 13 7 16 3 20 25 G 460 60 3 3 9 34 2 1 1 2 6 0 7 0 15 20 D 208 230 1 60 15 0 88 3 5 1 2 18 5 22 3 25 35 F 208 230 3 60 10 1 68 3 5 1 2 13 6 16 1 20 25 G 460 60 3 4 4 34 2 1 1 2 6 5 7 6 15 20 D 208 230 1 60 17 4 84 5 0 1 22 4 26 8 30 40 F 208 230 3 60 10 9 88 5 0 1 15 9 18 6 20 25 G 460 60 3 5 3 44 4 6 3 4 9 9 11 2 15 2...

Страница 36: ... 3 11 6 13 7 15 20 G 460 60 3 3 6 30 1 3 1 3 4 9 5 8 15 20 D 208 230 1 60 14 4 74 5 6 1 2 20 0 23 6 25 35 F 208 230 3 60 9 1 70 5 6 1 2 14 7 17 0 20 25 E 265 277 1 60 10 5 67 3 5 1 2 14 0 16 6 20 25 G 460 60 3 3 9 34 1 9 1 2 5 8 6 8 15 20 D 208 230 1 60 F 208 230 3 60 G 460 3 60 D 208 230 1 60 15 0 88 5 6 1 2 20 6 24 4 25 35 F 208 230 3 60 10 1 68 5 6 1 2 15 7 18 2 20 25 G 460 3 60 4 4 34 3 5 1 2 ...

Страница 37: ... 12 6 14 9 15 20 E 265 277 1 60 10 5 67 3 2 1 2 13 7 16 3 20 25 G 460 60 3 3 9 34 2 1 1 2 6 0 7 0 15 20 D 208 230 1 60 F 208 230 3 60 G 460 3 60 D 208 230 1 60 15 0 88 3 5 1 2 18 5 22 3 25 35 F 208 230 3 60 10 1 68 3 5 1 2 13 6 16 1 20 25 G 460 60 3 4 4 34 2 1 1 2 6 5 7 6 15 20 D 208 230 1 60 17 4 84 5 0 1 22 4 26 8 30 40 F 208 230 3 60 10 9 88 5 0 1 15 9 18 6 20 25 G 460 60 3 5 3 44 4 6 3 4 9 9 1...

Страница 38: ...58 1 524 1 479 1 429 1 379 1 328 1 265 Lo 1 288 1 282 1 265 1 249 1 218 1 187 1 154 1 112 1 069 1 026 Med 1 536 1 533 1 519 1 506 1 488 1 466 1 443 1 416 1 387 1 357 1 311 1 266 1 220 1 162 Hi 1 750 1 723 1 693 1 663 1 632 1 598 1 564 1 531 1 487 1 437 1 386 1 335 1 272 1 202 Lo 1 289 1 288 1 273 1 255 1 227 1 191 1 153 1 102 1 051 1 000 Med 1 538 1 535 1 528 1 514 1 499 1 475 1 449 1 420 1 387 1 ...

Страница 39: ... 4 1 328 1 314 1 303 1 292 1 278 1 263 1 250 1 236 1 226 1 208 1 195 1 183 1 171 1 156 1 139 1 125 1 110 1 092 5 1 488 1 477 1 465 1 452 1 443 1 429 1 416 1 400 1 386 1 375 1 365 1 352 1 338 1 313 1 289 1 264 1 236 1 763 743 719 699 674 647 622 589 570 558 542 2 1 035 1 018 1 002 987 971 954 936 917 898 883 865 844 813 3 1 171 1 155 1 139 1 125 1 111 1 096 1 080 1 063 1 048 1 033 1 018 998 984 968...

Страница 40: ...40 HydroBank MS Installation and Operation Manual MAMM WSHP IOM 1MSA October 2014 Typical Wiring Diagrams Typical Wiring Diagrams Wiring Diagram PSC Motor Single Phase 208 230 or 277V 1PH 60H ...

Страница 41: ...HydroBank MS Installation and Operation Manual MAMM WSHP IOM 1MSA October 2014 41 Typical Wiring Diagrams Wiring Diagram PSC Motor Three Phase 208 230 or 460V 3PH 60H ...

Страница 42: ...42 HydroBank MS Installation and Operation Manual MAMM WSHP IOM 1MSA October 2014 Typical Wiring Diagrams Wiring Diagram Constant Torque ECM Motor Single Phase 208 230V 1PH 60H ...

Страница 43: ...HydroBank MS Installation and Operation Manual MAMM WSHP IOM 1MSA October 2014 43 Typical Wiring Diagrams Wiring Diagram Constant Torque ECM Motor Single Phase 277V 1PH 60H ...

Страница 44: ...44 HydroBank MS Installation and Operation Manual MAMM WSHP IOM 1MSA October 2014 Typical Wiring Diagrams Wiring Diagram Constant Torque ECM Motor Three Phase 208 230V 1PH 60H ...

Страница 45: ...HydroBank MS Installation and Operation Manual MAMM WSHP IOM 1MSA October 2014 45 Typical Wiring Diagrams Wiring Diagram Constant Torque ECM Motor Three Phase 460V 1PH 60H ...

Страница 46: ...46 HydroBank MS Installation and Operation Manual MAMM WSHP IOM 1MSA October 2014 Typical Wiring Diagrams Wiring Wiring Diagram EPiC DDC 560 Controller ...

Страница 47: ...HydroBank MS Installation and Operation Manual MAMM WSHP IOM 1MSA October 2014 47 Typical Wiring Diagrams Diagram EPiC DDC 583 Controller with Analog Outputs ...

Страница 48: ...________ Minimum Circuit Ampacity Amps _____________ Operating Conditions Unit Conditions Cooling Mode Heating Mode Measured At Entering Air Temperature _____________ _____________ _____________________________ Leaving Air Temperature _____________ _____________ _____________________________ Entering Fluid Temperature _____________ _____________ Leaving Fluid Temperature _____________ ____________...

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Страница 52: ...tair Mammoth Temtrol Venmar CES and Ventrol CES Group LLC is a subsidiary of Nortek Inc a glob al diversified company whose many market leading brands deliver broad capabilities and a wide array of innovative technology driven products and solutions for lifestyle improvements at home and at work CES Group has a policy of continuous product improvement and reserves the right to change design and sp...

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