background image

Bedpan Washer Disinfector - Energy Saver 
Detergent Model With Hands Free Operation

 

 

Operation, Maintenance and Installation Manual

 

Issue 21 

Page 19 

14 September 2017 

Recommended Preventative Maintenance Schedule 

To be performed by a qualified maintenance person. 

To be performed 

THREE TIMES YEARLY

WARNING 240 VOLTS 

ISOLATE UNIT FROM ELECTRIC SUPPLY BEFORE SERVICING. 

a)

 

Remove top and side panels and front bottom panel. 

Note:  Panel removal 

i)

 

Remove 2 self-tapping screws on the top panel. 

ii)

 

Push the side panel back then lift up to remove. 

iii)

 

Remove 2 x 3/16” screws from bottom front panel.

 

b)

 

Remove three sprays, two bottle hooks and rotary nozzle from inside the chamber 

 check that the 

holes  are  clear  and  clean  as  necessary  (hold  under  tap  and  pressurise  or  clean  in  ultrasonic 
cleaner).  In areas with hard water or high minerals in water supply, chemical de-scaler may be the 
quickest and easiest means to remove built up deposits.  Replace sprays and bottle hooks. 

c)

 

Start cycle and check that cold water pump is working, 17 seconds of the cycle. 

d)

 

After  ascertaining  that  the  pump  is  working  properly,  check  the  solenoid  operation  in  the  cold 
water tank.  Check steam sensor (steam generator) maintenance. 

e)

 

Make  sure  the  solenoids  are  completely  shutting  off  and  levels  are  not  creeping  up,  if  so,  clean 
and/or replace the solenoid. 

f)

 

Tighten the screws retaining the pan rack on the door. 

ONLY IF NECESSARY AFTER VISUAL CHECK 

g)

 

Clean dust and grit off components. 

Malmet will make available on request circuit diagrams, component parts lists, descriptions, calibration 

instructions, or information which will assist the user’s appropriately qualified technical personnel to repair 

those parts of the product. 

 

Содержание Energy Saver ES930

Страница 1: ......

Страница 2: ...18 Preventative Maintenance Schedule 18 Fault Finding Guide 20 Appendix A Faults 21 Appendix B Additional Faults not detected by controller 23 Electrical Diagram Energy Saver Detergent 20 Amp Models...

Страница 3: ......

Страница 4: ...must be in an accessible position so devise can be isolated from mains power during service Be aware of steam discharge Goods and racks are hot to handle Safety Gloves and Goggles must be worn when ch...

Страница 5: ...ing the cleaning cycle the contents are emptied during door closure c The chamber and door are self cleaning and do not permit water or soil to remain after a properly completed cycle Steam disinfecti...

Страница 6: ...nergy Saver is fully automatic Door open door close and cycle start can be activated without touching the machine Front View Manual operation of the door and a manual start button are available To Ope...

Страница 7: ...ent in the initial wash Current Safety Data Sheet for Malmet Machine Detergent is available in pdf format from Malmet s website www malmet com au Should the cold water tank overflow into the soil line...

Страница 8: ...T Current Safety Data Sheet for Malmet Machine Detergent is available in pdf format from Malmet s website www malmet com au 1 Pull latch on detergent door and open 2 Unscrew cap and pull out with suct...

Страница 9: ...y Saver Detergent Model With Hands Free Operation Operation Maintenance and Installation Manual Issue 21 Page 9 14 September 2017 Bed Pan Urinal Bottles Slipper Pan Urinal Bottles Push down Slipper Pa...

Страница 10: ...sinfector Energy Saver Detergent Model With Hands Free Operation Operation Maintenance and Installation Manual Issue 21 Page 10 14 September 2017 Standard Commode Bowl Urinal Bottles Large Commode Bow...

Страница 11: ...ump on for 3 seconds to apply detergent Pause for 40 seconds Rinse for 10 seconds to wash detergent off Stage 2 Thermal Disinfection Steam is delivered into the sealed wash chamber Steam continues to...

Страница 12: ...l the display shows fill indicating steam generator and cold water tanks are filling to the high water level At this stage the unit will not commence a cycle until Step 5 3 Once the steam tank water l...

Страница 13: ...LED s will stop and the unit will not start for a cycle The operator has to repeat the process from Step 5 or press manual start Note If this occurs the beam must be broken twice Note On 10A models if...

Страница 14: ...allation Manual Issue 21 Page 14 14 September 2017 9 Detergent pump comes on delivering 30ml of concentrate to rinse pump The display shows dEt 10 Rinse pump comes on to distribute detergent over and...

Страница 15: ...nto the wash chamber raising the internal cabinet temperature above 90 C 15 Once the internal cabinet temperature has reached 90 C the disinfection cycle will commence This display shows the actual ca...

Страница 16: ...ne will go to fault and elements turn off 19 After the disinfection cycle is complete the cooling solenoid will turn on for 15 seconds This will cool down the surface temperature of the utensils and m...

Страница 17: ...LED Display Door Open oPEn Door Closed Shut Steam Generator Fill fill Cycle Ready rdY Cycle Started rinS Detergent dEt Pause PAUS Disinfection Cycle Started Flashing 90 C Disinfection Temperature Reac...

Страница 18: ...l display or to activate a cycle d Check level in detergent bottle replenish as necessary Bi Monthly Maintenance Technician a Check for steam or water leaks Tighten union hose clamps and glands where...

Страница 19: ...surise or clean in ultrasonic cleaner In areas with hard water or high minerals in water supply chemical de scaler may be the quickest and easiest means to remove built up deposits Replace sprays and...

Страница 20: ...er Probes 04 Door Motor Activation Time Out 06 Hot Water Tank Fill Time Exceeded 07 Hot Water Tank Low Water Level Sensed During Cycle 08 Door Closure Fault Not Confirmed Door Open 09 Failed To Reach...

Страница 21: ...Time Out taking too long to complete cycle Cause Steam leak Final rinse solenoid stuck open Faulty temperature sensor hot water tank Blown element leg Steam condensate leaking cold water into chamber...

Страница 22: ...cold water into chamber Faulty temperature sensor chamber Door not reaching interlocking micro switch Door not fully closed Over Temperature Board Power to element open circuit Element overtemp protec...

Страница 23: ...the controller cannot detect the controller may however indicate a fault with the following conditions Not Washing Pans 1 Check that the cold water pump is working 2 Check that there is cold water in...

Страница 24: ...fector Energy Saver Detergent Model With Hands Free Operation Operation Maintenance and Installation Manual Issue 21 Page 24 14 September 2017 Loading Bed Pans Diagram B2 Side View Top View Diagram B3...

Страница 25: ...ector Energy Saver Detergent Model With Hands Free Operation Operation Maintenance and Installation Manual Issue 21 Page 25 14 September 2017 Electrical Diagram Energy Saver Detergent 20 Amp Models ES...

Страница 26: ...fector Energy Saver Detergent Model With Hands Free Operation Operation Maintenance and Installation Manual Issue 21 Page 26 14 September 2017 Electrical Diagram Energy Saver Detergent 10 Amp Models E...

Страница 27: ...t by a qualified and licensed tradesperson All units must be earthed Prior to installation of the unit services as noted are to be provided by the facility It is not the responsibility of Malmet to pr...

Страница 28: ...ntenance and Installation Manual Issue 21 Page 28 14 September 2017 Dimensions and Service Entry Points Front View Rear View Left View Right View Diagram C1 660 Control Panel 365 P Trap 595 1305 100 C...

Страница 29: ...y qualified person in order to avoid hazard ALL MACHINES MUST BE EARTHED If a three phase isolation switch is already in position you can use one phase and the neutral for connection Mains power ISO s...

Страница 30: ...es provided As the soil line sewerage outlet is the least flexible of all the connections this usually influences the decision as to where to place the Bedpan Washer Disinfector The Bedpan Washer Disi...

Страница 31: ...all If space restrictions do not allow for recommended side service access Malmet suggest preference be given to providing the most space available on the right hand side as you look at the front of t...

Страница 32: ...Washer Disinfector Energy Saver Detergent Model With Hands Free Operation Operation Maintenance and Installation Manual Issue 21 Page 32 14 September 2017 Installation and Service Connection Layout D...

Страница 33: ...r via stainless self tapping screws dyna bolts or similar to prevent sideways movements and damage to services and soil line connections Soil line to protrude from the floor or wall at a minimum of 10...

Страница 34: ...A 250V PCB Printed Circuit Board 9 Spray System Main Wash 1 x Rotating 180 Nozzle 2 x Fixed 60 Nozzles 2 x Fixed 0 Nozzle Cool Down 1 x Fixed 60 Nozzle Wash Chamber Material 1 2mm stainless steel Capa...

Страница 35: ...der warranty are warranted for the balance of the original warranty period for that unit Malmet Units Unit Components Parts Labour Structural Guarantee 1 Year from Date of Purchase All other component...

Страница 36: ...l damages x If there is no certificate of compliance for plumbing or electrical Malmet reserves the right to refuse service on non compliant installations x To the extent permitted by law claims for d...

Страница 37: ...or attempting to make a claim for repair or replacement of a component under this warranty Date Commissioned Warranty Expiry Date SoldTo For Service Contact PROOF OF PURCHASE Please retain your proof...

Страница 38: ......

Страница 39: ...Page 9 in the Operation Maintenance and Installation Manual BEDPAN INSERTION Refer Page 9 in the Operation Maintenance and Installation Manual INSERT THIS END OF BEDPAN FIRST INSERT THIS END OF SLIPPE...

Страница 40: ......

Отзывы: