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CONTENTS . . . . . . . . . . . . . . . . . . . . . iii

TABLE OF FIGURES . . . . . . . . . . . . . iv

INTRODUCTION. . . . . . . . . . . . . . . . . v

CERTIFICATIONS & STANDARDS. . . v

MODEL FEATURES AND
SPECIFICATIONS. . . . . . . . . . . . . . . vii

BOATING SAFETY . . . . . . . . . . . . . 1-1

General Precautions . . . . . . . . . . . . 1-1
Safety Statements . . . . . . . . . . . . . . 1-1
Regulations. . . . . . . . . . . . . . . . . . . 1-3
Responsibilities . . . . . . . . . . . . . . . 1-3
Emergencies . . . . . . . . . . . . . . . . . . 1-6
Hazardous Conditions . . . . . . . . . . 1-7
Carbon Monoxide. . . . . . . . . . . . . . 1-9
Operation By Minors . . . . . . . . . . 1-10
Passenger Safety. . . . . . . . . . . . . . 1-10
Basic Rules Of The Road . . . . . . . 1-10

GAUGES & CONTROLS. . . . . . . . . 2-1

Standard Gauges. . . . . . . . . . . . . . . 2-1
Power Wedge . . . . . . . . . . . . . . . . 2-11
Circuit Breakers . . . . . . . . . . . . . . 2-13
Switches & Indicators . . . . . . . . . 2-13
Throttle Control . . . . . . . . . . . . . . 2-17
Steering System . . . . . . . . . . . . . . 2-18
Emergency Engine Stop Switch. . 2-18
Motorbox Cover . . . . . . . . . . . . . . 2-18
Driver’s Seat. . . . . . . . . . . . . . . . . 2-19
Integral Self Draining

Ice Chest . . . . . . . . . . . . . . . . . 2-19

Sundeck . . . . . . . . . . . . . . . . . . . . 2-20
V-Drive Engine Access 

Hatch. . . . . . . . . . . . . . . . . . . . 2-20

Ski Pylon . . . . . . . . . . . . . . . . . . . 2-20
Swim Platform . . . . . . . . . . . . . . . 2-21

Navigational Lights . . . . . . . . . . . 2-21
Storage Areas . . . . . . . . . . . . . . . . 2-22
Drain Plugs. . . . . . . . . . . . . . . . . . 2-22
Speedometer Pickup. . . . . . . . . . . 2-23
Tilt Steering Wheel . . . . . . . . . . . 2-23
Exhaust . . . . . . . . . . . . . . . . . . . . . 2-24
Ventilation . . . . . . . . . . . . . . . . . . 2-25
Optional Equipment . . . . . . . . . . . 2-26
Wedge. . . . . . . . . . . . . . . . . . . . . . 2-32

OPERATION . . . . . . . . . . . . . . . . . . . 3-1

Trailering . . . . . . . . . . . . . . . . . . . . 3-1
Warning Labels . . . . . . . . . . . . . . . 3-4
Fueling . . . . . . . . . . . . . . . . . . . . . . 3-7
Starting . . . . . . . . . . . . . . . . . . . . . . 3-8
Shifting/Running . . . . . . . . . . . . . 3-10
Steering . . . . . . . . . . . . . . . . . . . . 3-10
Stopping . . . . . . . . . . . . . . . . . . . . 3-12
Docking . . . . . . . . . . . . . . . . . . . . 3-13
High Speed Operation . . . . . . . . . 3-14
Towing A Skier . . . . . . . . . . . . . . 3-14
Towing Another Boat . . . . . . . . . . 3-16
Anchoring. . . . . . . . . . . . . . . . . . . 3-16
Propellers . . . . . . . . . . . . . . . . . . . 3-17
Malibu Exclusive Adjustable

Rudder System . . . . . . . . . . . . 3-18

Corrosion Protection . . . . . . . . . . 3-19

CARE AND MAINTENANCE. . . . . 4-1

Interior . . . . . . . . . . . . . . . . . . . . . . 4-1
Exterior. . . . . . . . . . . . . . . . . . . . . . 4-3
Engine/Drive Train. . . . . . . . . . . . . 4-5
Fuel System  . . . . . . . . . . . . . . . . . 4-11
Electrical . . . . . . . . . . . . . . . . . . . 4-12
Miscellaneous. . . . . . . . . . . . . . . . 4-16
Troubleshooting . . . . . . . . . . . . . . 4-19
Glossary . . . . . . . . . . . . . . . . . . . . 4-22
Index. . . . . . . . . . . . . . . . . . . . . . . 4-23

iii

C

ONTENTS

 Chapter i_08.qxd:Chapter i.qxd  11/12/07  3:19 PM  Page iii

Содержание Response

Страница 1: ...Malibu Cover 2008 qxd Malibu Cover 2007 qxd 11 12 07 10 31 AM Page 2...

Страница 2: ...________ Dealer Phone ____________________________________________________________ Fax E mail ______________________________________________________________ Engine Model ______________________________...

Страница 3: ...without incurring any obligation Trademarks Malibu The Malibu Logo is a registered trademark of Malibu Boats LLC Indmar Indmar is a registered trademark of Indmar Products Co Inc All other product nam...

Страница 4: ...ii Chapter i_08 qxd Chapter i qxd 11 12 07 3 19 PM Page ii...

Страница 5: ...Sundeck 2 20 V Drive Engine Access Hatch 2 20 Ski Pylon 2 20 Swim Platform 2 21 Navigational Lights 2 21 Storage Areas 2 22 Drain Plugs 2 22 Speedometer Pickup 2 23 Tilt Steering Wheel 2 23 Exhaust 2...

Страница 6: ...Swim Platform Pins 2 21 Figure 2 23 Bow Light 2 21 Figure 2 24 Lockable Transom Storage 2 22 Figure 2 25 Transom Drain Plug 2 22 Figure 2 26 Bilge Drain Plug 2 23 Figure 2 27 Thru Hull Paddle Wheel Pi...

Страница 7: ...TIFICATIONS STANDARDS NMMA Certification Your Malibu boat has been built to meet or exceed the standards set by the National Marine Manufacturers Association NMMA NMMA verifies annually or whenever a...

Страница 8: ...paints and substances used for vessel repair Waste materials that result from wear of vessel components Lead from battery terminals and from other sources such as ballast or fishing sinkers TO AVOID...

Страница 9: ...vii MODEL FEATURES SPECIFICATIONS Chapter i_08 qxd Chapter i qxd 11 12 07 3 19 PM Page vii...

Страница 10: ...viii Chapter i_08 qxd Chapter i qxd 11 12 07 3 19 PM Page viii...

Страница 11: ...ix Chapter i_08 qxd Chapter i qxd 11 12 07 3 19 PM Page ix...

Страница 12: ...x Chapter i_08 qxd Chapter i qxd 11 12 07 3 19 PM Page x...

Страница 13: ...xi Chapter i_08 qxd Chapter i qxd 11 12 07 3 19 PM Page xi...

Страница 14: ...xii Chapter i_08 qxd Chapter i qxd 11 12 07 3 19 PM Page xii...

Страница 15: ...xiii Chapter i_08 qxd Chapter i qxd 11 12 07 3 20 PM Page xiii...

Страница 16: ...xiv Chapter i_08 qxd Chapter i qxd 11 12 07 3 20 PM Page xiv...

Страница 17: ...liar with the use and operation of a boat you seek advice and training from a qualified individual or organization Check with your local boating agency or Malibu dealer for more information about boat...

Страница 18: ...ind a moving boat can be fatal Any dangerous activities which can result in a serious injury or death a water sport is not considered as a watersport by Malibu or DOES NOT promote unsafe boating risks...

Страница 19: ...help sharpen your boating skills as well as bring you up to date on current rules and regulations See your local boating agency or Malibu dealer for information on classes in your area Insurance The b...

Страница 20: ...food wood detergents sewerage and even fish parts in certain waters in short nearly everything We recommend you bring back everything you take out with you for proper disposal ashore Excessive Noise N...

Страница 21: ...ust be Coast Guard approved in good and serviceable condition and the appropriate size for the user It is recommended that you wear PFDs while your boat is underway Figure 1 1 Personal Flotation Devic...

Страница 22: ...r but there is no immediate danger of death or serious injury However emergencies can occur and you should know how to cope with them If you observe a boat in distress assume it is a true emergency Pr...

Страница 23: ...an uncomfortable and unsafe situation If a storm approaches seek a safe harbor Figure 1 3 Weather Hazards Dam Spillways The area around dam spillways is very hazardous and conditions can change rapidl...

Страница 24: ...rkers they are used as the signposts of the waterways identifying navigable routes and water hazards It is a good idea to ask local authorities about hazard areas and if they are marked Stay within bo...

Страница 25: ...ions To reduce CO accumulation always ventilate the boat interior and avoid boating situations which cause increased exposure EXTREME HAZARD Carbon monoxide gas CO is colorless odorless and extremely...

Страница 26: ...ted creating situations that can be very dangerous Federal and state laws prohibit operating a boat under the influence of alcohol and other drugs These regulations are actively enforced Impaired oper...

Страница 27: ...ontal stripe Mooring to a navigation buoy regulatory markers or lateral markers is illegal Figure 1 7 Mooring Buoys Regulatory Markers Regulatory markers indicate dangerous or restricted controlled ar...

Страница 28: ...o course and speed necessary to keep out of the way of the privileged boat Crossing Situation In crossing situations the boat to the right from the 12 o clock to the 4 o clock position has the right o...

Страница 29: ...Rules of the Road both boats must act to avoid collision Night Running Boats operating between sunset and sunrise hours vary by state must use navigational lights Nighttime operation especially durin...

Страница 30: ...1 14 Notes Chapter 1_08 qxd Chapter 1 doc qxd 11 12 07 3 21 PM Page 14...

Страница 31: ...ure 2 1 Graphical Display Malibu s state of the art Malibu Graphical In Dash Display Center enables the operator to observe and control many graphic functions that are applicable to the performance an...

Страница 32: ...engine warranty Speedometer The Speedometer registers speed in miles per hour MPH The speedometer system consists of a thru hull paddle wheel speed sensor that records water movement which sends infor...

Страница 33: ...ers may cause serious damage to your engine Oil Pressure The oil pressure gauge is located at the lower center of the bottom panel of the dash display The oil pressure gauge indicates the oil pressure...

Страница 34: ...s not indicate a problem The fuel gauge will read most accurate when sitting still in calm water Malibu Graphical In Dash Display All 2008 boats will include the Malibu Graphical In Dash Display as a...

Страница 35: ...hoice between Clock Engine Cruise ON Cruise OFF or speed tach Press the E button when done Setup screen mode Select for Normal operation Select for sweep test Select for zero pointer Select for full p...

Страница 36: ...reen sample below This screen will tell you everything that the selected preset is doing to prepare the boat such as filling the tanks moving the wedge and setting the speed This screen will be displa...

Страница 37: ...en shut down the engine Key off then restart If the problem was a minor momentary out of parameter fault the fault should reset during the key cycle If the problem is more serious the alarm will be re...

Страница 38: ...Hour Display The month day and year will be displayed Set month first press enter E Enter to move to the next selection set the day press E Enter then day E Enter Once the year is set the selection wi...

Страница 39: ...in gap for proper operation Move throttle postion indicator to right side of gap to activate the manual over shoot current throttle position Operation of Precision Cruise 2008 Control Adjust set point...

Страница 40: ...steady speed adjust your throttle to position the small square in the center of the target window When the small square is centered in the target window the Precision Pro Speed Control System will hol...

Страница 41: ...PW alarm will activate if the foil is not in the stowed or all the way up position and the boat speed exceeds 25 MPH You must slow down to between 1 and 10 MPH to raise the foil all the way up The Pow...

Страница 42: ...perating limit which is the largest sharpest usable wake in which the foil can create With the foil in the lowest position the wake is comparable to approximately 400 lb of ballast in the rear of the...

Страница 43: ...dealership immediately to locate the problem Figure 2 9 Circuit Breaker Panels Switches Indicators Accessory Switch Panels These panels are located in the dash directly below the standard gauges and a...

Страница 44: ...ur boat or can be used without the engine started by turning the key to the left position the stereo head unit is located under driver seat armrest See Stereo control section for specific system use A...

Страница 45: ...or moved This makes the boat a lot more flexible when adding or deleting options from the switches The MUX switches are connected to the boat and POWER module by the CAN BUS If CAN communication is lo...

Страница 46: ...odule output and MUX display from OFF to FILL to OFF to DRAIN and back to OFF again Pressing the MLS CENTER button will toggle the POWER module output and MUX display from OFF to FILL to OFF to DRAIN...

Страница 47: ...GM Delphi water tight connectors that mates to the engine ECM The ECM then uses the signals from the E MV3 to precisely control the engine speed with an electronic throttle body All 2008 Malibu Boats...

Страница 48: ...which is connected between the stop clip and the operator Should the operator move away from the controls the clip pulls free flipping the switch to the OFF position and stopping the engine If the en...

Страница 49: ...t release the lever directly below the front center of the drivers seat area by lowering to the bottom of the seat base Locate the twist knob on the left center of the seat base this knob is different...

Страница 50: ...e to your boat and others Ski Pylon The patented pivoting head ski pylon is a telescoping aluminum post located directly in front of the motor box Minimal maintenance is required but once a year remov...

Страница 51: ...ding platform while engine is running The boarding platform must be attached when the boat is in use Navigational Lights As required by the U S Coast Guard all recreational vessels are required to dis...

Страница 52: ...Depending on the model the storage is accessible from either the interior by lifting the observers seat or from the transom swim platform by lifting the hatch cover Most models are equipped with a loc...

Страница 53: ...n be found directly under the running surface of your boat The paddle wheel is used to measure static water by rotation of the paddle wheel unit This information is transferred to the dash computer an...

Страница 54: ...switch Be sure the throttle shift control is neutral The engine must be cool Open the engine and visually check the exhaust system from the engine to the transom for obvious damage Reinstall engine sa...

Страница 55: ...on the deck of your boat and channels air from the bilge to the transom vent Cooling Most boats will be cooled with a continuous intake of lake water circulating it around engine components Closed Coo...

Страница 56: ...with this option know the type of coveryou are placing on your boat Some Boat Covers have been made strictly for mooring and storage only and some have been made for storage and travel If you question...

Страница 57: ...n the unit Push it again to turn off the unit SEL and VOL Button 2 1 Audio control VOLUME BASS TREBLE BALANCE FADER By quickly pressing the SEL 2 button you can select which of the below features to s...

Страница 58: ...tton to choose SUB W on or off e DSP Choose from flat classic pop or rock by pressing the SEL 2 button again Adjust with VOL up down button Volume Control Press the VOL up down button to increase or d...

Страница 59: ...the FM1 FM2 FM3 AM1 and AM2 bands 3 A PS Auto Store Function 13 Press and hold button 13 for approximately 2 seconds until you hear a beep which confirms the memory function is engaged The unit will s...

Страница 60: ...repeat button radio SIRIUS preset 3 button 8 Track random play button radio SIRIUS preset 4 button 9 Radio SIRIUS preset 5 button and CDC disc Up 10 Radio SIRIUS preset 6 button and CDC disc Down 11...

Страница 61: ...can be found in the port gunnel sides You should find specific instructions on the use of your hot water shower in the packet of materials you received with your boat Figure 2 36 Shower Head Figure 2...

Страница 62: ...from solid stainless steel The wedge foil no longer locks in the down position It is designed to move up or down freely and locate in the down position To lower wedge unit depress spring loaded pins...

Страница 63: ...al Malibu Launch System MLS The Malibu Launch System MLS ballast system allows water to be stored on board to increase hull weight for larger wakeboard wakes Depending on model the MLS can be availabl...

Страница 64: ...2 34 Notes Chapter 2_08 qxd Chapter 2 doc qxd 11 12 07 3 33 PM Page 34...

Страница 65: ...hat the total weight of your boat gear and trailer does not exceed the GVWR Verify tire pressure for load capacity Notice Consult your trailer dealer for other state regulations concerning brakes ligh...

Страница 66: ...two key areas to consider Bow Tie Downs A bow stop to hold the front of your boat in place is located on the winch stand It should be positioned so that the winch line pulls straight and is parallel t...

Страница 67: ...erly secure your vehicle Prepare for placing the boat in the water by removing any tie down straps disconnecting tail light connections and attaching a line to the bow eye fitting If you are using an...

Страница 68: ...ns throughout your new Malibu to point out safety hazards It is important that you take the time to locate these labels Do not remove or cover warning labels Replace when illegible Figure 3 5 Warning...

Страница 69: ...Warning Label Locations Refer to the diagrams below for the location of each label 3 5 Chapter 3_08 qxd Chapter 3 doc qxd 11 13 07 9 09 AM Page 5...

Страница 70: ...ng common sense and sound judgment Never exceed the load capacity and distribute weight evenly between bow and stern and port to starboard SWAMPING HAZARD Overloading may reduce the stability and seaw...

Страница 71: ...when fueling your boat 1 Extinguish all cigarettes and other flame or spark producing items 2 Make sure all power is off and do not operate any electrical switches 3 Be sure to wipe off any spillage t...

Страница 72: ...d Certified Technician Special tools and training are required to service this fuel system Pay close attention to the information regarding the break in period listed in your engine owner s manual Top...

Страница 73: ...Pressing the ENTER button on the display will silence the alarm for four minutes Following is a list of monitored functions that can activate the alarm Engine Oil Alarm RPM s above 300 and below 1000...

Страница 74: ...n by depressing the button Figure 3 7 Throttle Positions When engaging the transmission from neutral to either forward or reverse you must pull up on the safety collar located directly below the throt...

Страница 75: ...o wander somewhat at slow speeds A natural reaction to this effect is to steer the boat back and forth in an attempt to compensate for wandering Invariably the compensation will result in oversteer an...

Страница 76: ...the straight ahead position to drift to starboard when going forward and to port when going backward At high speed this effect is usually unnoticed but at slow speed especially during backing it can b...

Страница 77: ...docking Approach docks with the starboard side of the boat if possible Come to a stop a short distance from the dock then proceed slowly Have fenders mooring lines and crew ready Observe how the wind...

Страница 78: ...ted at high speed by a competent driver but it must be emphasized that sudden turns at any speed particularly at high speed can be especially dangerous It is possible to throw passengers from their se...

Страница 79: ...the boat A copy of these signals can be found for review at your local Malibu dealership or by contacting the American Waterski Association at 813 324 4341 Figure 3 11 Hand Signals Once a skier has f...

Страница 80: ...ten the towline as far forward as possible on the upwind or up current side of the boat being towed Fastening it to the stern will restrict maneuverability Attach the line to the stern lifting eyes of...

Страница 81: ...rse handling and top speed characteristics may be experienced The prop is identified by two numbers i e 13 x 14 and material identification such as brass or stainless steel The first number is the dia...

Страница 82: ...dder 4 Install a new nylon locknut and torque the nut to maximum of 30 ft lbs 40 7 N m 5 Install new cotter pin Bend the retaining ends of the cotter pin in the opposite directions Make sure the cotte...

Страница 83: ...water The zinc anode being the softer metal will deteriorate and erode much faster than the other metals in the boat Inspect the anode periodically and replace as needed Consult your local Malibu dea...

Страница 84: ...3 20 Notes Chapter 3_08 qxd Chapter 3 doc qxd 11 12 07 3 34 PM Page 20...

Страница 85: ...s that are mildew proof Therefore we also recommend that you dry the upholstery thoroughly at the end of each day s boating activity to prevent mildew which will rot the upholstery threads and backing...

Страница 86: ...d b Ink ball point e b Ketchup a b Lipstick a b Marker permanent e b Mildew or wet leaves d b a Mustard yellow d b Oil engine b b b Paint latex a b Paint oil based dried a b Paint oil based fresh d b...

Страница 87: ...t surface In cases where the original gelcoat shine cannot be restored by waxing hand buff the surface using any commercial compound Be sure to apply several coats of wax over the area that has been p...

Страница 88: ...turning gray or rough The roughing becomes more apparent as the moisture evaporates and dries out It is suggested that you use teak or mineral oil treatments at least four times a year to maintain th...

Страница 89: ...n 104 8 x 101 6 mm 3 898 x 3 622 in 99 x 92 mm 4 25 x 4 37 in 108 x 111 mm 1 1 9 1 1 0 1 1 0 1 1 1 7 9 o i t a R n o i s s e r p m o C Compression Pressure Note 1 Idle RPM in Neutral Note 2 Operating...

Страница 90: ...ission Overfilling can damage the transmission Damage to your transmission due to too much or too little fluid is not covered by your warranty Operate boat approximately five minutes to warm the trans...

Страница 91: ...n the OFF position and all passengers are in the boat With the manual shift option the boat will not have NEUTRAL as a function the boat will be in gear at all times until the manual function is disab...

Страница 92: ...y the cotter pin at the end of the shaft 5 Remove the cotter pin 6 Remove the spacer sleeve from the shaft 7 Turn the shaft clockwise until it bottoms out Chapter 4_08 qxd Chapter 4 doc qxd 11 12 07 3...

Страница 93: ...ear reverse steps 1 8 and return the electronic shift back to its original position Contact your local Malibu dealer for assistance with disengaging the manual shift option and returning to the origin...

Страница 94: ...shaft alignment If the prop shaft bolts loosen prematurely major damage to your boat structure and driveline could result It is recommended that only a trained service technician perform this maintena...

Страница 95: ...the engine and fuel system DO NOT mix MTBE and ethanol Drain your tank or use up as much of the old fuel as you can before making the switch to E10 Once done do not go back to MTBE gas Also drain the...

Страница 96: ...roper overload protection Boat Alarms Malibu boats are equipped with sensors that constantly monitor various functions of the boat Certain functions if outside of pre determined operating parameters m...

Страница 97: ...mps on the big cable This is the starter or cranking circuit There are also a set of smaller 2 AWG battery cables with the positive red coming from an 80 AMP main circuit breaker on the smaller boats...

Страница 98: ...now any power you draw with the engine off will come from the house battery You can listen to the stereo until the house battery is dead but you can have the peace of mind knowing that all you have to...

Страница 99: ...than in the ALL position This will keep one battery charged should one of the batteries fail Circuit Breakers and Fuses Most electrical standard equipment devices are controlled with circuit breakers...

Страница 100: ...that the boat be removed from the water and stored It is extremely important that proper winterizing procedures are read and followed to ensure longer boat life Here is our list of suggestions to keep...

Страница 101: ...e engine winterization procedures as well as scheduled maintenance Note Damage done due to improper engine winter storage will void your warranty It is highly suggested that you allow a trained Malibu...

Страница 102: ...f cracks caused by freeze damage Check all hose clamps for tightness Install bilge drain plugs transom T handle plug and ski locker drain plug Reinstall propeller assembly If not performed during wint...

Страница 103: ...is Start with the first cause and eliminate the possibility of each until the problem is corrected Because of the specialized skills and tools needed to correct major issues we have not included that...

Страница 104: ...s See your dealer Engine misses or Fouled spark plugs Replace spark plugs idles rough Loose of defective high Tight or replace the high tension leads tension leads Plugged PVC valve Replace PVC valve...

Страница 105: ...Misaligned propeller shaft Check the alignment See coupling your dealer for proper realignment Bent propeller shaft See your dealer Electrical problems Open circuit breaker or Reset the circuit breake...

Страница 106: ...lass fiber forms include cloth yarn mat milled fibers chopped strands roving and woven roving GELCOAT A surface either colored or clear providing a cosmetic enhancement and exposure improvements to a...

Страница 107: ...s 4 16 Motorbox Cover 2 18 N Navigational Lights 2 21 O Operation by Minors 1 10 Optional Equipment 2 26 P Passenger Safety 1 10 Power Wedge 2 11 Propellers 3 17 R Regulations 1 3 Responsibilities 1 3...

Страница 108: ...able LAKE TEST ____ 1 Perform Diacom data list scan ____ 2 Check PROM ID and record in customer file ____ 3 Check fuel pressure and log reading ____ 4 Verify oil levels engine Trans V Drive ____ 5 Ver...

Страница 109: ...ame arrestor 8 Inspect belts hoses and clamps Tight 9 Shaft alignment Within 003 10 Inspect spark plug wires 11 Inspect Raw water pump impeller change annually 12 Inspect rudder lube key way bolt tigh...

Страница 110: ...Notes 4 26 Chapter 4_08 qxd Chapter 4 doc qxd 11 12 07 3 40 PM Page 26...

Страница 111: ...________ Dealer Phone ____________________________________________________________ Fax E mail ______________________________________________________________ Engine Model ______________________________...

Страница 112: ...Malibu Cover 2008 qxd Malibu Cover 2007 qxd 11 12 07 10 31 AM Page 2...

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