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[3] -1. Disassembling/ Assembling of Job Light Section

[3] DISASSEMBLING/ ASSEMBLING

DISASSEMBLING

*Shown in Fig. 2 are the parts of Job light section.
1) Remove Lead cover (on which Ring spring 36 is installed) and Ring spring 29 using a slotted screwdriver. (Figs. 3, 4)
2) Remove Light covers (R) and (L) while pushing the portion designated with the gray circle to unlock the tab on
    Light cover (R) from the slot in (L). (Fig. 5)
3) Separate Switch cover from the tool by removing two M4x8 Pan head screws.
4) Remove Lead wires and LED circuit from Lead wire holders and Light cover (R), and disconnect Connector. (Fig. 6)

Pan head screw M4x8
(for fixing Switch cover)

Pan head screw M4x8
(for fixing Ring 38)

Ring spring 29

Light cover (L)

Lead cover

Switch cover

Fig. 2

Fig. 3

Fig. 4

Fig. 5

Fig. 6

Fig. 7

ASSEMBLING

1) Fix Lead wires securely with Lead wire holders, and then install LED circuit on Light cover (R).
    At this time, put the sag of Lead wires in place as illustrated to right in Fig. 6.
2) Push the tab on Light cover into the cut in Housing before fastening screws.   And then fasten Switch cover with two
    M4x8 Pan head screws. Be careful not to pinch the Lead wires at this time. (Figs. 2, 7)
3) Install Light covers (R) and (L) while locking the tab on Light cover (R) in the slot in (L), then Ring spring 29. (Fig. 5)
    Ring spring 29 can be easily installed by fixing one end on the groove in Light cover, then pushing toward Light cover
    while expanding the other end. (Fig. 8)
4) Being careful not to pinch the Lead wires from LED circuit, install Lead cover (on which Ring spring 36 is installed)
    as illustrated in Fig. 9.

Push the end face of Lead cover using a slotted
screwdriver till it is lifted up as illustrated to left
below.  Now Lead cover can be removed by pulling
in the direction o the arrow as illustrated to right.

Push here.

Ring spring 29

LED circuit

Lead wire holders

Switch cover

tab

Put the sag of Lead wires
in this portion.

tab

Light cover (R)

Содержание BFL300F

Страница 1: ...harger BFL300F Dimensions mm Model No Length L Height H Width W BFL400F BFL401F 506 20 510 20 1 16 104 4 1 8 73 2 7 8 104 4 1 8 73 2 7 8 Center height CH Head height HH 16 5 8 31 5 1 1 4 18 11 16 34 1...

Страница 2: ...19 Torque Wrench Shaft 7 23N m 1R220 Ratchet Head 9 5 1R222 Socket Adapter Code No Tool Name 1R223 Torque Wrench Shaft 20 90N m 1R269 Bearing Extractor 1R291 Retaining Ring S and R Pliers 1R341 Spanne...

Страница 3: ...ircuit on Light cover R At this time put the sag of Lead wires in place as illustrated to right in Fig 6 2 Push the tab on Light cover into the cut in Housing before fastening screws And then fasten S...

Страница 4: ...mping Bearing retainer be very careful not to deform it by overtightening 3 Remove Angle head complete by turning counterclockwise 4 Remove Retaining ring R 32 using 1R006 or the like then Flat washer...

Страница 5: ...se Clutch assembly and Compression spring 5 can be removed by removing four M4x22 Pan head screws 4 Remove Retaining ring R 26 using 1R006 or the like 5 Push out Spur gear 21 and then after removing F...

Страница 6: ...section from Motor control unit by lifting up them then turning Motor bracket counterclockwise Fig 19 6 Pull off Motor bracket from Rotor and then pull off Rotor from Motor control unit 7 Remove Lock...

Страница 7: ...Housing R so that the lead wires of Motor control unit and the Switch unit installation portion on Gear case face the side of the LED Trigger switch line Fig 22 When assembling fit the boss on Housing...

Страница 8: ...rts can also be replaced F R Change lever Leaf spring Switch lever A Compression spring A Although Switch section can be disassembled you can also use Switch assembly to entirely replace Switch sectio...

Страница 9: ...mpression spring 4 on Switch lever A Put F R Change lever Switch lever and Switch unit for rotation reverse in place At this time fit the protrusion on F R Change lever in Switch lever A Fig 27 Then w...

Страница 10: ...ain switch Switch unit B for rotation reverse Switch unit A for Trigger Switch unit C for clutch LED circuit for job light LED PWB for display Buzzer circuit Color index of lead wires sheath Black Whi...

Страница 11: ...Controller to Buzzer between the ribs on Controller Place Connectors and the sag of lead wires in the space between ribs A B C and pins rib D boss Controller Route the lead wires orange white blue fr...

Страница 12: ...D circuit wires to switch unit for Clutch At this time place the lead wires so that the tape is positioned beside Printed wiring board pin rib G rib F rib E Connector Stator Route the six lead wires o...

Страница 13: ...Make the lead wires so that they cannot be pulled to disconnect LED circuit from Controller when Switch cover is installed 3 Wiring the Lead Wires from LED Circuit on Lead Holder Connector Switch unit...

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