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© 2016 Sensata Technologies

Operation

3.0  Using the BMK

This section explains how the ME-BMK battery monitor works. 

IMPORTANT:

 Please refer to your remote/router owner’s manual 

for detailed instructions on adjusting the charge ef

fi

 ciency and amp-

hour size, and monitoring the various BMK meters. 

3.1 

How the BMK Battery Monitor Operates

The ME-BMK uses a precision resistor—known as a shunt—to 

measure current 

fl

 ow into and out of the battery. The shunt provides 

a small voltage to the BMK sense module that is proportional to the 

current 

fl

 ow. When the battery current starts 

fl

 owing, the sense 

module measures the amount of current removed from and returned 

to the battery. The amount of current (or AH) removed or returned 

is displayed on your remote/router as an “AH In/Out”

 

value. This AH 

in/out value is compensated by the 

Charge Effi ciency

 setting, which 

accounts for energy losses while charging and is one of the factors 

used to determine the battery’s State Of Charge (SOC).
The battery’s state of charge—which is the best indicator of the 

condition of the batteries—is indicated on your remote/router’s 

SOC

 

display. This display shows that the batteries are fully charged (i.e., 

SOC = 100%) once the following three conditions have been met:

1.  The charging voltage stabilizes over time (see Figure 3-1).
2.  The charging current decreases to a low percentage of the 

AH capacity—normally less than 2%.

3.  The AH removed from the battery are within 1% of fully 

being returned.

When the BMK sense module is 

fi

 rst connected, the batteries need 

to be fully charged (i.e., SOC = 100%) at least once to establish a 

SOC reference point. After the batteries have reached 100% SOC 

and have discharged 

0.5% of the battery capacity setting, the 

charge ef

fi

 ciency value is recalculated and the

 

AH in/out read-out 

resets to zero.

Info:

 To help maintain the accuracy of the SOC display and 

to keep the batteries in good condition, occasionally they 

must be charged to 100% (approximately once per week).

Info: 

Charging from a generator adds some concern about 

the cost of fuel. A balance should be considered between the 

use of fuel and the need to charge your batteries to 100% 

SOC—to maintain the full service life of a battery. Batteries 

discharged to 50% SOC and then normally recharged to 85-

90% SOC may be an ef

fi

 cient compromise between fuel cost 

and battery life. Trying to restore the last 10-15% of a full 

battery charge may require a long time—typically several 

hours.

Содержание ME-BMK

Страница 1: ...Owner s Manual ME BMK ME BMK NS Battery Monitor Kit ...

Страница 2: ...ed with such installation operation use or maintenance Due to continuous improvements and product updates the images shown in this manual may not exactly match the unit purchased Restrictions on Use The ME BMK ME BMK NS battery monitor may only be used in life support devices and systems with the express written approval of Sensata Technologies Failure of this product can reasonably be expected to...

Страница 3: ...e to rain snow moisture or liquids of any type Use insulated tools to reduce the chance of electrical shock or accidental short circuits Remove all jewelry such as rings watches bracelets etc when installing or performing maintenance on your batteries and the inverter system Always disconnect the batteries or energy source prior to installing or performing maintenance on your batteries and inverte...

Страница 4: ...11 3 1 How the BMK Battery Monitor Operates 11 3 2 Monitoring the Battery Bank using the ME BMK 12 4 0 Using LED Indicator to Determine BMK Status 14 5 0 Specifications 15 6 0 Limited Warranty 16 6 1 How to Receive Repair Service 17 List of Figures Figure 2 1 ME BMK Basic Installation Diagram 4 Figure 2 2 DC Shunt Connections 6 Figure 2 3 Sense Module Connections 6 Figure 2 4 Multiple Network Devi...

Страница 5: ...o set up All battery meter inverter charger setup and monitoring features in a single convenient display Displays reliable and pertinent information such as battery state of charge SOC battery voltage and battery current Auto detecting input voltage Temperature and battery bank capacity automatically compensated coordinated between inverter battery monitor Precision 500A 50mv DC shunt not included...

Страница 6: ...ries Amp Hour AH Meter An amp hour meter is an electronic measuring device that uses a precision shunt to calculate the amp hours going into charging and coming out of discharging a battery This meter tracks the AH usage and compares it against the AH capacity of the battery to determine its charge condition Calculating AH In versus AH Out is fairly accurate and is easily displayed but it doesn t ...

Страница 7: ...racy do not extend the 5 blue and orange twisted pair wire it can be shorter than 5 Info For information on the sizes of the battery cable and overcurrent protection device to be used in the installation refer to your inverter owner s manual 2 1 Required Components and Tools 2 1 1 Supplied Components ME BMK ME BMK NS Owner s Manual Sense module w two 8 x 3 4 Phillips screws 500A 50mv DC shunt w tw...

Страница 8: ...Sense Module ME BMK ME BMK NS Communications Cable 10 from ME BMK ME BMK NS Twisted Pair Cable 5 ME BMK ME BMK NS Inverting DC 12 6V 5A SE LECT T EC H A G S ME T ER S ET U P S H OR E IN V E R T E R C H A R G E R INV CH G FAU L T PWR O N O F F O N O F F OFF ON battery side load side NOTE The ME BMK NS model does not include a DC shunt The shunt must be provided in the system Network Port green labe...

Страница 9: ...nections Once the shunt is mounted make the following DC connections CAUTION The shunt must be installed in the negative DC line If installed on the positive side damage may occur 1 Using an appropriate sized cable connect the inverter s DC negative terminal to the DC shunt s load side per Figure 2 1 Info To monitor all of your system s load currents DC loads including the inverter those loads mus...

Страница 10: ...k washer x2 DC Shunt Figure 2 3 Sense Module Connections DC Fuse 2 amps To battery positive To battery negative To Network Port Magnum inverter To small shunt screw battery side To small shunt screw load side orange blue black red Communications Cable 4 conductor can substitute a telephone type cable black red Terminals 1 2 4 3 Twisted pair cable 5 feet maximum orange blue Wires can be less than 5...

Страница 11: ...minal 4 on the 4 port terminal block to the positive terminal of the battery CAUTION The black and red power wires from the BMK to the battery must not be connected to the input sense terminals i e Terminals 1 2 4 Using the supplied 5 twisted pair wire a Connect the ring terminal end of the blue wire to the small screw on the battery side of the shunt then b Connect the ring terminal end of orange...

Страница 12: ... network port problems in a cable or in a device can be easily isolated if there is a cable failure to one device it does not bring down all the other devices Note The MM MMS Series use the Remote blue port as the network port Do not plug a network device in to the Accessory yellow port Remote Control ME RC50 ME ARC50 ME AGS N Magnum Inverter Charger Phone splitter Inverting DC 12 6V 5A SE LECT T ...

Страница 13: ...ne splitter REMOTE ACC ESSORY PORT Inverting DC 12 6V 5A SE LECT T EC H A G S ME T ER S ET U P S H OR E IN V E R T ER C H A R G E R INV CH G FAU L T PWR O N O F F O N O F F Phone splitter plugs into blue REMOTE Port DO NOT plug into yellow port Daisy Chain Configuration In this arrangement the network devices are linked in a series see Figure 2 5 If using this configuration the first device connec...

Страница 14: ...Router ME RTR Magnum Inverter Charger 2 2 4 Network Connections using the ME RTR Router If you are using a Magnum router it is possible to connect the BMK either directly to the router see Figure 2 6 or directly to the inverter see Figure 2 7 Info When using a router each network device needs to be plugged in to an individual port to prevent data confusion do not use the 4 way splitter Direct to R...

Страница 15: ...play This display shows that the batteries are fully charged i e SOC 100 once the following three conditions have been met 1 The charging voltage stabilizes over time see Figure 3 1 2 The charging current decreases to a low percentage of the AH capacity normally less than 2 3 The AH removed from the battery are within 1 of fully being returned When the BMK sense module is first connected the batte...

Страница 16: ...nt that was removed To compensate for the battery s inefficiencies while charging a Charge Efficiency setting is provided The Charge Efficiency setting compensates the AH in out reading by ensuring the AH returned to the battery are greater than the AH removed CAUTION The factory default Charge Efficiency setting is Auto which allows charging efficiency to be automatically calculated Typically thi...

Страница 17: ...along with the SOC display using your Magnum remote router to ensure charge efficiency is correct What is the Amp Hour Size setting This setting is used by the BMK battery monitor to calculate the battery s state of charge The AH size represents the amount of energy the battery can deliver CAUTION It is important that the amp hour size setting is correct or else the calculations used to determine ...

Страница 18: ...first connected to power Green ON Normal operation the sense module is correctly communicating with the network devices Green BLINKING Not able to communicate with remote display A If remote router display is off troubleshoot with remote router owner s manual Ensure the inverter is on and the correct communications cable is connected to the inverter s remote port B If the RC50 remote display is on...

Страница 19: ...al sense module DC shunt twisted pair wire and communication cable Sense Wire Twisted pair 5 length 18 AWG wire Communications Cable 4 conductor 10 twisted pair telephone standard DC Shunt Specifications Resistance 0 1 milliohm 500 amps at 50 millivolts Continuous Current 410 amperes maximum Overload Current Can take overloads to 500 amps for 5 minutes if normally operated at 300 amps 2 4 cm 1 3 8...

Страница 20: ...er returns the product for repair determined by the price paid by the original purchaser Sensata shall not be liable for any other losses or damages 4 Upon request from Sensata the original purchaser must prove the product s original date of purchase by a dated bill of sale or itemized receipt 5 The original purchaser shall return the product prepaid to Sensata in Everett WA After the completion o...

Страница 21: ...ectly to Sensata for repair you must 1 Return the unit in the original or equivalent shipping container 2 Receive a Return Materials Authorization RMA number from the factory prior to the return of the product to Sensata 3 Place the RMA numbers clearly on the shipping container or on the packing slip When sending your product for service please ensure it is properly packaged Damage due to inadequa...

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