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Flex Mini System Instruction Manual 

June 2015 

Page 7 of 25 

 

SAFETY INFORMATION AND RECOMMENDED TRAINING FOR 

RADIO CONTROLLED EQUIPMENT OPERATORS 

Anyone being trained to operate radio controlled equipment should possess as a minimum the following 

knowledge and skills before using the radio controlled equipment. 

The operator should: 

  have knowledge of hazards pertaining to equipment operation

 

  have knowledge of safety rules for radio controlled equipment

 

  have the ability to judge distance of moving objects

 

  know how to properly test prior to operation 

 

 be trained in the safe operation of the radio transmitter as it pertains to the crane, hoist, lifting 

device or other material handling equipment being operated 

  have knowledge of the use of equipment warning lights and alarms 

  have knowledge of the proper storage space for a radio control transmitter when not in use 

  be trained in transferring a radio control transmitter to another person 

  be trained how and when to report unsafe or unusual operating conditions 

 test the transmitter emergency stop and all warning devices prior to operation; testing should be 

done on each shift, without a load 

 be thoroughly trained and knowledgeable in proper and safe operation of the crane, hoist, lifting 

device, or other material handling equipment that utilizes the radio control   

  know how to keep the operator and other people clear of lifted loads and to avoid “pinch” points 

  continuously watch and monitor status of lifted loads 

  know and follow cable and hook inspection procedures 

  know and follow the local lockout and tagout procedures when servicing radio controlled equipment 

  know and follow all applicable operating and maintenance manuals, safety procedures, regulatory 

requirements, and industry standards and codes 

The operator shall not:  

 

  lift or move more than the rated load 

 

  operate the material handling equipment if the direction of travel or function engaged does not 

agree with what is indicated on the controller 

 

  use the crane, hoist or lifting device to lift, support or transport people  

 

  lift or carry any loads over people 

 

  operate the crane, hoist or lifting device unless all persons, including the operator, are and remain 

clear of the supported load and any potential pinch points 

 

  operate a crane, hoist or lifting device when the device is not centered over the load 

 

  operate a crane, hoist or lifting device if the chain or wire rope is not seated properly in the 

sprockets, drum or sheave 

 

 

 

 

Содержание FLEX MINI

Страница 1: ...Flex Mini System Radio Control Equipment Instruction Manual 191 75020 0001 R4 June 2015 Copyright 2015 Magnetek Material Handling...

Страница 2: ...lease contact one of our representatives at the following locations U S Service Information For questions regarding service or technical information contact 1 866 MAG SERV 1 866 624 7378 World Headqua...

Страница 3: ...d Regulations issued by the Occupational Health and Safety Administration OSHA Applicable local state or federal codes ordinances standards and requirements or Safety standards and practices for the i...

Страница 4: ...1 TRANSMITTER 14 2 1 1 Channel Settings 14 2 1 2 Keypad Type Settings 15 2 1 3 Remote Pairing 16 2 2 RECEIVER 18 2 2 1 Dipswitch Settings 18 2 2 2 Jumper Settings for units with the external Pairing b...

Страница 5: ...ing or maintenance procedure practice etc which if not strictly observed could result in damage to or destruction of equipment or loss of functional effectiveness Cautions are highlighted as shown bel...

Страница 6: ...TS OF THIS PRODUCT ARE NOT DESIGNED TO INTERFACE DIRECTLY TO TWO STATE SAFETY CRITICAL MAINTAINED FUNCTIONS I E MAGNETS VACUUM LIFTS PUMPS EMERGENCY EQUIPMENT ETC A MECHANICALLY LOCKING INTERMEDIATE R...

Страница 7: ...each shift without a load be thoroughly trained and knowledgeable in proper and safe operation of the crane hoist lifting device or other material handling equipment that utilizes the radio control kn...

Страница 8: ...GED AND INOPERABLE RADIO CONTROLLER EQUIPMENT SHOULD BE RETURNED TO MAGNETEK FOR EVALUATION AND REPAIR FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT TR...

Страница 9: ...ek intrinsically safe batteries BATTERY DISPOSAL Before disposing of batteries consult local and governmental regulatory requirements for proper disposal procedure SPECIFIC SYSTEM WARNINGS Below are s...

Страница 10: ...015 Page 10 of 25 2 4 6 8 9 1 3 5 7 1 GENERAL SYSTEM INFORMATION 1 1 TRANSMITTER 1 1 1 External Illustration 1 Button 1 PB1 6 Button 6 PB6 2 Button 2 PB2 7 Button 7 PB7 3 Button 3 PB3 8 Button 8 PB8 4...

Страница 11: ...9 1 3 5 7 10 12 11 13 1 1 2 Internal Illustration 1 Button 1 PB1 8 Button 8 PB8 2 Button 2 PB2 9 Status LED 3 Button 3 PB3 10 RF Encoder Board 4 Button 4 PB4 11 Function Dip switch 5 Button 5 PB5 12...

Страница 12: ...ystem Instruction Manual June 2015 Page 12 of 25 4 1 5 6 2 3 7 1 2 RECEIVER 1 2 1 External Illustration 1 COM LED 5 System Information 2 Status LED 6 Cord Grip 3 Power LED 7 Mounting Bracket 4 Output...

Страница 13: ...Flex Mini System Instruction Manual June 2015 Page 13 of 25 1 2 2 Internal Illustration 1 RF Decoder Board 2 AC Line Filter Relay Board 3 Power Transformer...

Страница 14: ...d to the receiver by pressing and holding PB3 for up to 10 0 seconds or until the transmitter Status LED turns off which indicates that the transferring process is completed Make sure the receiver pow...

Страница 15: ...0 second to go into the keypad type setting mode At this point the Status LED will blink red showing the current keypad type A green blink represents the tens 10 and a red blink represents the units...

Страница 16: ...ng 2 1 3 Remote Pairing Enter the transmitter function setting mode by moving the function dip switch located inside the battery compartment to the on position Reinsert the two batteries and press PB1...

Страница 17: ...r cover and receive data by pressing and holding PB4 on the transmitter at the same time The pairing is completed when the transmitter Status LED turns to constant green while both buttons are still p...

Страница 18: ...rned off keypad type 2 or Stop button is pressed keypad type 3 Dipswitch 1 right Normal and Toggled Interlocked Settings Position Dip 1 2 Dip 3 4 Dip 5 6 Dip 7 8 Set to 00 PB1 2 Normal Normal Interloc...

Страница 19: ...2 and when the Stop button is pressed keypad type 3 JP4 JP8 Reserved for future functions 2 2 3 External Programming for units with the external Pairing button Other settings not listed in this manual...

Страница 20: ...tem Instruction Manual June 2015 Page 20 of 25 2 2 5 Using External Antenna optional Please make sure to set the jumper to EXT when external antenna is connected INT Internal antenna used EXT External...

Страница 21: ...n Manual June 2015 Page 21 of 25 3 RECEVIER INSTALLATION For keypad type 2 and type 3 setups For 9 36VDC power supply wire 1 corresponds to the negative charge and wire 3 corresponds to the positive c...

Страница 22: ...ng the guided track to secure the receiver to the mounting bracket see below Make sure the screws are tightened after installation Remove the receiver by pressing down the bracket release and pull the...

Страница 23: ...ime The system will not work when pressing any buttons prior to initiating the On Off command Status LED blinks 2 red Keypad Type 3 The transmitter is powered on by pressing the Start button once for...

Страница 24: ...or example when 2 red blinks are shown on the Status LED press each button one at a time to see which one is jammed or defective A good working button will not display any lights on the Status LED whe...

Страница 25: ...itivity 104dBm Antenna Impedance 50ohms Responding Time 50mS Transmitting Power 1mW Enclosure Type NEMA4 Enclosure Rating IP66 Output Contact Rating 250V 8 Amps Transmitter Operating Voltage 3 0VDC Tr...

Страница 26: ...60 96 m Frequency Range Non Licensed Part 15 433 434 MHz Output Power Non Licensed Part 15 Less than 1 mW RF Channels Non Licensed Part 15 32 channels Transmitter Specification Weight Approximately 5...

Страница 27: ...Sladeview Crescent Mississauga Ontario L5L 5Y5 Canada Toll Free Phone 800 792 7253 Fax 905 8281526 Magnetek UK Ltd Unit 3 Bedford Business Centre Mile Road Bedford MK42 9TW UK Phone 44 0 1234 349191...

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