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Flex Mini System Instruction Manual 

June 2015 

Page 6 of 25 

CRITICAL INSTALLATION CONSIDERATIONS 

  

WARNING 

PRIOR TO INSTALLATION AND OPERATION OF THIS EQUIPMENT, READ AND DEVELOP AN 

UNDERSTANDING OF THE CONTENTS OF THIS MANUAL AND THE OPERATION MANUAL OF THE 

EQUIPMENT OR DEVICE TO WHICH THIS EQUIPMENT WILL BE INTERFACED.  FAILURE TO FOLLOW 

THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT. 

ALL EQUIPMENT MUST HAVE A MAINLINE CONTACTOR INSTALLED AND ALL TRACKED CRANES, 

HOISTS, LIFTING DEVICES AND SIMILAR EQUIPMENT MUST HAVE A BRAKE INSTALLED.  FAILURE TO 

FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO 

EQUIPMENT. 

AN AUDIBLE AND/OR VISUAL WARNING MEANS MUST BE PROVIDED ON ALL REMOTE CONTROLLED 

EQUIPMENT AS REQUIRED BY CODE, REGULATION, OR INDUSTRY STANDARD.  THESE AUDIBLE 

AND/OR VISUAL WARNING DEVICES MUST MEET ALL GOVERNMENTAL REQUIREMENTS.  FAILURE TO 

FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO 

EQUIPMENT. 

FOLLOW YOUR LOCAL LOCKOUT TAGOUT PROCEDURE BEFORE MAINTAINING ANY REMOTE 

CONTROLLED EQUIPMENT.  ALWAYS REMOVE ALL ELECTRICAL POWER FROM THE CRANE, HOIST, 

LIFTING DEVICE OR SIMILAR EQUIPMENT BEFORE ATTEMPTING ANY INSTALLATION PROCEDURES.  

DE-ENERGIZE AND TAGOUT ALL SOURCES OF ELECTRICAL POWER BEFORE TOUCH-TESTING ANY 

EQUIPMENT.  FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH 

AND DAMAGE TO EQUIPMENT. 

THE DIRECT OUTPUTS OF THIS PRODUCT ARE NOT DESIGNED TO INTERFACE DIRECTLY TO TWO 

STATE SAFETY CRITICAL MAINTAINED FUNCTIONS, I.E., MAGNETS, VACUUM LIFTS, PUMPS, 

EMERGENCY EQUIPMENT, ETC.  A MECHANICALLY LOCKING INTERMEDIATE RELAY SYSTEM WITH 

SEPARATE POWER CONSIDERATIONS MUST BE PROVIDED.  FAILURE TO FOLLOW THIS WARNING 

COULD RESULT IN SERIOUS INJURY OR DEATH OR DAMAGE TO EQUIPMENT. 

GENERAL 

Radio controlled material handling equipment operates in several directions.  Cranes, hoists, lifting devices and 

other material handling equipment can be large, and operate at high speeds.  Quite frequently, the equipment 

is operated in areas where people are working in close proximity to the material handling equipment.  

The 

operator must exercise extreme caution at all times

.  Workers must constantly be alert to avoid accidents. 

The following recommendations have been included to indicate how careful and thoughtful actions may prevent 

injuries, damage to equipment, or even save a life.  

 

PERSONS AUTHORIZED TO OPERATE RADIO CONTROLLED 

CRANES 

Only properly trained persons designated by management should be permitted to operate radio controlled 

equipment. 
Radio controlled cranes, hoists, lifting devices and other material handling equipment should not be operated 

by any person who cannot read or understand signs, notices and operating instructions that pertain to the 

equipment. 
Radio controlled equipment should not be operated by any person with insufficient eyesight or hearing or by 

any person who may be suffering from a disorder or illness, is taking any medication that may cause loss of 

equipment control, or is under the influence of alcohol or drugs. 

Содержание FLEX MINI

Страница 1: ...Flex Mini System Radio Control Equipment Instruction Manual 191 75020 0001 R4 June 2015 Copyright 2015 Magnetek Material Handling...

Страница 2: ...lease contact one of our representatives at the following locations U S Service Information For questions regarding service or technical information contact 1 866 MAG SERV 1 866 624 7378 World Headqua...

Страница 3: ...d Regulations issued by the Occupational Health and Safety Administration OSHA Applicable local state or federal codes ordinances standards and requirements or Safety standards and practices for the i...

Страница 4: ...1 TRANSMITTER 14 2 1 1 Channel Settings 14 2 1 2 Keypad Type Settings 15 2 1 3 Remote Pairing 16 2 2 RECEIVER 18 2 2 1 Dipswitch Settings 18 2 2 2 Jumper Settings for units with the external Pairing b...

Страница 5: ...ing or maintenance procedure practice etc which if not strictly observed could result in damage to or destruction of equipment or loss of functional effectiveness Cautions are highlighted as shown bel...

Страница 6: ...TS OF THIS PRODUCT ARE NOT DESIGNED TO INTERFACE DIRECTLY TO TWO STATE SAFETY CRITICAL MAINTAINED FUNCTIONS I E MAGNETS VACUUM LIFTS PUMPS EMERGENCY EQUIPMENT ETC A MECHANICALLY LOCKING INTERMEDIATE R...

Страница 7: ...each shift without a load be thoroughly trained and knowledgeable in proper and safe operation of the crane hoist lifting device or other material handling equipment that utilizes the radio control kn...

Страница 8: ...GED AND INOPERABLE RADIO CONTROLLER EQUIPMENT SHOULD BE RETURNED TO MAGNETEK FOR EVALUATION AND REPAIR FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT TR...

Страница 9: ...ek intrinsically safe batteries BATTERY DISPOSAL Before disposing of batteries consult local and governmental regulatory requirements for proper disposal procedure SPECIFIC SYSTEM WARNINGS Below are s...

Страница 10: ...015 Page 10 of 25 2 4 6 8 9 1 3 5 7 1 GENERAL SYSTEM INFORMATION 1 1 TRANSMITTER 1 1 1 External Illustration 1 Button 1 PB1 6 Button 6 PB6 2 Button 2 PB2 7 Button 7 PB7 3 Button 3 PB3 8 Button 8 PB8 4...

Страница 11: ...9 1 3 5 7 10 12 11 13 1 1 2 Internal Illustration 1 Button 1 PB1 8 Button 8 PB8 2 Button 2 PB2 9 Status LED 3 Button 3 PB3 10 RF Encoder Board 4 Button 4 PB4 11 Function Dip switch 5 Button 5 PB5 12...

Страница 12: ...ystem Instruction Manual June 2015 Page 12 of 25 4 1 5 6 2 3 7 1 2 RECEIVER 1 2 1 External Illustration 1 COM LED 5 System Information 2 Status LED 6 Cord Grip 3 Power LED 7 Mounting Bracket 4 Output...

Страница 13: ...Flex Mini System Instruction Manual June 2015 Page 13 of 25 1 2 2 Internal Illustration 1 RF Decoder Board 2 AC Line Filter Relay Board 3 Power Transformer...

Страница 14: ...d to the receiver by pressing and holding PB3 for up to 10 0 seconds or until the transmitter Status LED turns off which indicates that the transferring process is completed Make sure the receiver pow...

Страница 15: ...0 second to go into the keypad type setting mode At this point the Status LED will blink red showing the current keypad type A green blink represents the tens 10 and a red blink represents the units...

Страница 16: ...ng 2 1 3 Remote Pairing Enter the transmitter function setting mode by moving the function dip switch located inside the battery compartment to the on position Reinsert the two batteries and press PB1...

Страница 17: ...r cover and receive data by pressing and holding PB4 on the transmitter at the same time The pairing is completed when the transmitter Status LED turns to constant green while both buttons are still p...

Страница 18: ...rned off keypad type 2 or Stop button is pressed keypad type 3 Dipswitch 1 right Normal and Toggled Interlocked Settings Position Dip 1 2 Dip 3 4 Dip 5 6 Dip 7 8 Set to 00 PB1 2 Normal Normal Interloc...

Страница 19: ...2 and when the Stop button is pressed keypad type 3 JP4 JP8 Reserved for future functions 2 2 3 External Programming for units with the external Pairing button Other settings not listed in this manual...

Страница 20: ...tem Instruction Manual June 2015 Page 20 of 25 2 2 5 Using External Antenna optional Please make sure to set the jumper to EXT when external antenna is connected INT Internal antenna used EXT External...

Страница 21: ...n Manual June 2015 Page 21 of 25 3 RECEVIER INSTALLATION For keypad type 2 and type 3 setups For 9 36VDC power supply wire 1 corresponds to the negative charge and wire 3 corresponds to the positive c...

Страница 22: ...ng the guided track to secure the receiver to the mounting bracket see below Make sure the screws are tightened after installation Remove the receiver by pressing down the bracket release and pull the...

Страница 23: ...ime The system will not work when pressing any buttons prior to initiating the On Off command Status LED blinks 2 red Keypad Type 3 The transmitter is powered on by pressing the Start button once for...

Страница 24: ...or example when 2 red blinks are shown on the Status LED press each button one at a time to see which one is jammed or defective A good working button will not display any lights on the Status LED whe...

Страница 25: ...itivity 104dBm Antenna Impedance 50ohms Responding Time 50mS Transmitting Power 1mW Enclosure Type NEMA4 Enclosure Rating IP66 Output Contact Rating 250V 8 Amps Transmitter Operating Voltage 3 0VDC Tr...

Страница 26: ...60 96 m Frequency Range Non Licensed Part 15 433 434 MHz Output Power Non Licensed Part 15 Less than 1 mW RF Channels Non Licensed Part 15 32 channels Transmitter Specification Weight Approximately 5...

Страница 27: ...Sladeview Crescent Mississauga Ontario L5L 5Y5 Canada Toll Free Phone 800 792 7253 Fax 905 8281526 Magnetek UK Ltd Unit 3 Bedford Business Centre Mile Road Bedford MK42 9TW UK Phone 44 0 1234 349191...

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