Form 147398
1
Revision J
TABLE OF CONTENTS
GENERAL SAFETY ............................................................................................................................................ 3
RECOMMENDED TORQUES ............................................................................................................................. 5
A.
GENERAL.................................................................................................................................... 5
B.
SAE BOLTS ................................................................................................................................. 5
C.
METRIC BOLTS .......................................................................................................................... 5
D.
FLARE TYPE HYDRAULIC FITTINGS ......................................................................................... 6
E.
O-RING BOSS (ORB) HYDRAULIC FITTINGS ............................................................................ 6
F.
O-RING FACE SEAL (ORFS) HYDRAULIC FITTINGS ................................................................. 7
CONVERSION CHART ....................................................................................................................................... 8
STEP 1.
PREPARE HEADER .......................................................................................................................... 9
STEP 2.
INSTALL FRONT AXLE .................................................................................................................. 10
STEP 3.
INSTALL HEADER ELECTRICAL HARNESS ................................................................................. 12
STEP 4.
INSTALL FRONT SUSPENSION ..................................................................................................... 18
STEP 5.
INSTALL REAR SUSPENSION ....................................................................................................... 19
STEP 6.
INSTALL REAR FIXED AXLE ......................................................................................................... 20
STEP 7.
INSTALL REAR SWING AXLE ........................................................................................................ 22
STEP 8.
CHECK AXLE SUBASSEMBLIES ................................................................................................... 23
A.
HUB PIVOT ............................................................................................................................... 23
B.
LATCH ALIGNMENT.................................................................................................................. 23
STEP 9.
INSTALL WHEELS .......................................................................................................................... 24
STEP 10.
ADJUST AXLE BRACE ................................................................................................................... 25
STEP 11.
INSTALL LIGHTS ............................................................................................................................ 26
A.
ATTACH LIGHTS ....................................................................................................................... 26
I.
ENDSHIELD LIGHT .......................................................................................................................... 26
II.
REEL ARM LIGHT ............................................................................................................................ 27
B.
INSTALL LIGHT WIRING HARNESS ......................................................................................... 28
I.
D60, FD70 HEADERS ...................................................................................................................... 28
II.
D50 .................................................................................................................................................. 29
C.
INSTALL SPLICE ....................................................................................................................... 31
D.
CONNECT HARNESS ............................................................................................................... 32
I.
NORTH AMERICA/AUSTRALIA/CIS (with module) ............................................................................ 32
II.
EUROPE AND OTHER EXPORT (without module) ............................................................................ 32
E.
ELECTRICAL SCHEMATICS: 2008 AND NEWER: .................................................................... 33
I.
NORTH AMERICA & AUSTRALIA: WITH MODULE .......................................................................... 33
II.
EUROPE AND OTHER EXPORT: WITHOUT MODULE, WITH SPLICE ............................................. 34
STEP 12.
ATTACH DECALS ........................................................................................................................... 35
STEP 13.
INSTALL SMV SIGN ........................................................................................................................ 36
STEP 14.
INSTALL TOW-BAR BRACKETS .................................................................................................... 37
A.
ENDSHEET BRACKETS............................................................................................................ 37
STEP 15.
ASSEMBLE TOW-BAR CRADLES.................................................................................................. 38
A.
LEFT SIDE CRADLE ASSEMBLY .............................................................................................. 38
I.
WINDROWER 30 FT / COMBINE 30 FT FLEX / ALL 35 FT RIGID ..................................................... 38
II.
COMBINE 30 FT RIGID .................................................................................................................... 38
III.
COMBINE 35 FT FLEX / ALL 40 – 45 FT ........................................................................................... 38
B.
RIGHT SIDE CRADLE ............................................................................................................... 39
I.
WINDROWER 30 FT ........................................................................................................................ 39
II.
COMBINE 30 FT RIGID .................................................................................................................... 39
III.
COMBINE 30 FT FLEX ..................................................................................................................... 39
IV.
ALL 35-45 FT ................................................................................................................................... 39
STEP 16.
INSTALL CRADLE ASSEMBLIES ................................................................................................... 40
