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LIGHTS

Form 147398

32

Revision J

D. CONNECT HARNESS

I. NORTH AMERICA/AUSTRALIA/CIS (WITH

MODULE)

a. Remove cap from connector (A) on existing

harness and attach connector to light module
connector (B).

b. Connect light harness flat connector (C) to light

module connector (D).

c. Connect light harness square connector (E) to

light square connector (F).

d. Bundle harnesses into light fixture and secure with

clamp (G).

e. Attach cover (H) and tighten screws (J).

II. EUROPE AND OTHER EXPORT

(WITHOUT MODULE)

a. Remove cap from connector (K) on existing

harness and attach connector to light harness
connector (L).

b. Connect light harness square connector (M) to

light square connector (N).

c. Bundle harnesses into light fixture and secure with

clamp G.

d. Attach cover (H) and tighten screws (J).

L

K

N

M

A

B

C

F

E

D

G

H

J

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Содержание D50

Страница 1: ...Form 147398 Revision J Published August 2012 Slow Speed Transport Option D50 D60 Harvest Header FD70 FlexDraper Installation Manual...

Страница 2: ...rs This option allows for towing the header behind a combine a windrower or a truck For operating and maintenance procedures refer to your Header Operator s Manual Use the Table of Contents to guide y...

Страница 3: ...ATTACH LIGHTS 26 I ENDSHIELD LIGHT 26 II REEL ARM LIGHT 27 B INSTALL LIGHT WIRING HARNESS 28 I D60 FD70 HEADERS 28 II D50 29 C INSTALL SPLICE 31 D CONNECT HARNESS 32 I NORTH AMERICA AUSTRALIA CIS wit...

Страница 4: ...vision J A LEFT SIDE CRADLES 40 B RIGHT SIDE CRADLES 40 I ALL EXCEPT 30 FT WINDROWER 40 II 30 FT WINDROWER 41 STEP 17 ATTACH TOW BAR 42 STEP 18 DETACH AND STORE TOW BAR 44 STEP 19 CONVERSION TO AND FR...

Страница 5: ...xtinguisher on the machine Be sure the extinguisher is properly maintained and be familiar with its proper use Keep young children away from machinery at all times Be aware that accidents often happen...

Страница 6: ...rking with electrical equipment Be sure all electrical outlets and tools are properly grounded Use adequate light for the job at hand Keep machinery clean Do not allow oil or grease to accumulate on s...

Страница 7: ...que values by 5 B SAE BOLTS BOLT DIA A in NC BOLT TORQUE SAE 5 SAE 8 lbf ft N m lbf ft N m 1 4 9 12 11 15 5 16 18 24 25 34 3 8 32 43 41 56 7 16 50 68 70 95 1 2 75 102 105 142 9 16 110 149 149 202 5 8...

Страница 8: ...S ORB HYDRAULIC FITTINGS a Inspect O ring and seat for dirt or obvious defects b On angle fittings back off the lock nut until washer A bottoms out at top of groove B in fitting c Hand tighten fitting...

Страница 9: ...until hand tight The nut should turn freely until it is bottomed out Torque fitting further to the specified number of F F F T Flats From Finger Tight or to a given torque value in the table shown in...

Страница 10: ...kilopascals kPa x 00689 megapascals MPa Torque pound feet or foot pounds lbf ft or ft lbf x 1 3558 newton meters N m pound inches or inch pounds lbf in or in lbf x 0 1129 Temperature degrees Fahrenhei...

Страница 11: ...njury or death from unexpected start up or fall of raised header stop engine remove key and engage header lift cylinder stops before going under header for any reason If using a lifting vehicle be sur...

Страница 12: ...ll L pin E to hold axle in place d Pivot axle assembly D and install pivot pin F into leg from inboard side Ensure plastic bushings C are not damaged when locating axle assembly and installing pivot p...

Страница 13: ...link K to pivot pin with 5 8 NC X 1 375 LG shoulder bolt L washer M and locknut Install washer M between link and pin and tighten i Install spring N tensioner bolt O washer P nut Q and jam nut R Spri...

Страница 14: ...uare connector INSTALLATION A 2007 Header with a 4 Pin Flat Connector Requires installation of wiring harness 193061 which is included in shipping bundle B4925 a Remove end shields from both ends of h...

Страница 15: ...he harness D into the backtube and pull hydraulic line or fish tape through backtube until harness D reaches right end i Remove harness from fish tape or hydraulic line j Feed harness D out grommet ho...

Страница 16: ...M and connector K inside bracket L and attach clip to bracket with two NC X 0 5 LG self tapping screws N t Secure wiring harness to axle with holder O and two 3 8 NC X 0 625 LG self tapping screws P...

Страница 17: ...rness D under leg to the axle and through bracket E d Position clip F and connector C inside bracket E and attach clip to bracket with two NC X 0 5 LG self tapping screws G e Secure wiring harness to...

Страница 18: ...16 Revision J f Attach harness D with clamp to lower end of header leg at K and at top of header leg with clamp at L g Feed excess harness through hole and into backtube h Proceed to STEP 4 INSTALL F...

Страница 19: ...he axle and through bracket E c Position clip F and connector C inside bracket E and attach clip to bracket with two NC X 0 5 LG self tapping screws G d Secure wiring harness to axle with holder H and...

Страница 20: ...shown in illustration Slots B in plates should face cutterbar with cut outs D at the top and handle E hanging down at back of assembly d Position channel spring subassembly F on bolts A and slide sub...

Страница 21: ...to leg e Attach top of subassembly C to leg with two 3 8 NC X 0 75 LG carriage bolts D and smooth face lock nuts in right side of leg and two 3 8 NC X 1 0 LG carriage bolts E and smooth face lock nuts...

Страница 22: ...alled in axle c Position fixed axle assembly B in leg and align mounting hole in axle with aft hole C in leg d Remove bolt D washers and nut from pivot casting E e Position pivot casting assembly E on...

Страница 23: ...ugh top of assembly E and through upper flange of leg Secure with smooth faced locknut Do not tighten j Install one 5 8 NC X 1 5 LG carriage bolt K and smooth faced locknut through side of the leg Do...

Страница 24: ...in next step b Position swing axle D on axle support swivel B and attach with one 5 8 NC X 4 5 LG bolt A and nut Torque to 160 ft lbf 217 N m c Set the swing axle perpendicular or slightly forward of...

Страница 25: ...pivot A is loose when L pin B is engaged turn adjuster bolt D until hub pivot A is snug L pin B should move freely when properly adjusted f Tighten jam nut C B LATCH ALIGNMENT a Move the swing axle E...

Страница 26: ...0 ft lbf 110 120 N m Refer to bolt tightening sequence illustration c Check tire inflation pressure Inflate to 65 psi 448 kPa IMPORTANT Do not exceed maximum pressure specified on tire side wall d Hei...

Страница 27: ...latch mechanism parallel to attachment plate D and tighten hardware d Check that wheels have appropriate toe in See illustration Loosen bolts A and adjust as required Tighten bolts e Latch mechanism...

Страница 28: ...clip D that attaches wiring harness to endsheet Retain for re installation on reel arm e Retrieve light assembly from transport kit f Remove screws E and remove cover F from light assembly g Reinstal...

Страница 29: ...LIGHTS Form 147398 27 Revision J II REEL ARM LIGHT a Install light A on reel right hand support arm with two 3 8 NC X 1 0 LG carriage bolts B A B D60 FD70 D50 A B...

Страница 30: ...d Pull wiring harness B up inside reel support arm to light at end of arm Remove the fish tape or wire e Connect harness B to light at connector C IMPORTANT Route wire exactly as shown otherwise it w...

Страница 31: ...utdown machine 2 If header is not attached to combine or windrower lift reel fully with a forklift or equivalent engage reel safety prop and then lower reel onto safety prop until lift cylinder is loo...

Страница 32: ...ide arm with two additional clamps G and 3 8 NC X 0 75 LG carriage bolts H and nuts j Route harness C over lift cylinder and secure to cylinder fitting with plastic tie J as shown k Reposition cylinde...

Страница 33: ...A c Locate the wire D inside the conduit from pin position A on connector d Pull out a short length to accommodate the splice e Obtain a length of wire E the same gauge as the existing wires for the s...

Страница 34: ...square connector E to light square connector F d Bundle harnesses into light fixture and secure with clamp G e Attach cover H and tighten screws J II EUROPE AND OTHER EXPORT WITHOUT MODULE a Remove ca...

Страница 35: ...LIGHTS Form 147398 33 Revision J E ELECTRICAL SCHEMATICS 2008 AND NEWER I NORTH AMERICA AUSTRALIA WITH MODULE...

Страница 36: ...LIGHTS Form 147398 34 Revision J II EUROPE AND OTHER EXPORT WITHOUT MODULE WITH SPLICE PIN F SPLICE SEE ENLARGEMENT BELOW...

Страница 37: ...SAFETY SIGNS Form 147398 35 Revision J STEP 12 ATTACH DECALS a Clean off mounting surface and install decals at locations as shown in illustration...

Страница 38: ...er Torque to 75 ft lbf 102 N m Proceed to step e c On FD70 FlexDraper headers install SMV reflector support B on outboard side of right hand reel arm with NC X 3 25 LG bolt C and nut Tighten bolt Proc...

Страница 39: ...d side install bracket A on channel with two 3 8 NC X 0 75 LG carriage bolts B and flanged smooth faced nuts NOTE For 2009 and earlier model headers locate bracket A on endsheet as shown and drill two...

Страница 40: ...C from kit b Assemble parts as shown with four 3 8 NC X 1 0 LG carriage bolts D and flanged smooth face lock nuts c Tighten hardware II COMBINE 30 FT RIGID a Retrieve cradle E extension F and support...

Страница 41: ...ssemble parts as shown with four 3 8 NC X 1 0 LG carriage bolts G and flanged smooth face lock nuts c Tighten hardware III COMBINE 30 FT FLEX a Retrieve cradle H extension J and support K from kit b A...

Страница 42: ...ooth faced lock nuts at B and one NC X 1 0 LG Torx head machine screw and flanged smooth faced lock nut at C b Tighten hardware B RIGHT SIDE CRADLES I ALL EXCEPT 30 FT WINDROWER a Install cradle assem...

Страница 43: ...support as shown using two 3 8 NC X 1 0 LG carriage bolts and flanged smooth face lock nuts at B NOTE For 2009 and earlier model headers locate cradle assembly A on back tube as shown and drill two mo...

Страница 44: ...wheel hook B b Push down until latch C captures the end A c Secure latch C with clevis pin D d Remove the L pin from end E of aft section if installed e Position end F of the forward section into end...

Страница 45: ...lectrical connections J at the header wheel and at the joint K i Attach hitch pin clevis pintle L to forward section of hitch M using two 5 8 NC X 4 0 LG bolts N and flange lock nuts j Tighten hardwar...

Страница 46: ...ve pin F from tow bar and lift forward section G out of aft section H to disassemble f Locate end of forward section G in bracket J on left endsheet and install hitch pin K Secure with lynch pin g Pos...

Страница 47: ...CONVERSION Form 147398 45 Revision J STEP 19 CONVERSION TO AND FROM TRANSPORT Refer to your header Operator s Manual for procedures to convert into and out of transport mode...

Страница 48: ...NOTES Form 147398 46 Revision J...

Страница 49: ...ssouri United States 64153 1924 t 816 891 7313 f 816 891 7323 MacDon Australia Pty Ltd A C N 079 393 721 P O Box 243 Suite 3 143 Main Street Greensborough Victoria Australia 3088 t 03 9432 9982 f 03 9...

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