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035-14527-000 REV A (599)

Form 650.77-N3U

16

Unitary Products Group

adjustments. Follow the thermostat manufacturer's instruc-
tions.

The 24-volt, 40 VA transformer is sized for the furnace com-
ponents only, and should not be connected to auxiliary
devices such as humidifiers, air cleaners, etc. The trans-
former may provide power for an air conditioning unit contac-
tor.

SAFETY CONTROLS

Blower Door Safety Switch: 

This unit is equipped with an

electrical interlock switch mounted in the blower compart-
ment. This switch interrupts all power at the unit when the
panel covering the blower compartment is removed.

Electrical supply to the unit is dependent upon the panel that
covers the blower compartment being in place and properly
positioned.

Rollout Switch Controls: 

These controls are mounted on

the burner assembly. If the temperature in the burner com-
partment exceeds its set point, the ignitor control and the gas
valve are de-energized. This is a manual reset control and
must be reset before operation can continue.

The operation of this control indicates a malfunction in the
combustion air blower or a blocked vent pipe connection.

Pressure Switch: 

This furnace is supplied with two differen-

tial pressure switches which monitor the flow through the fur-
nace and venting system. This switch de-energizes the
ignition control module and the gas valve if any of the follow-
ing conditions are present:

1.

Blockage of internal flue gas passageways.

2.

Blockage of vent piping.

3.

Failure of combustion air blower/motor.

Limit Control: 

The high temperature limit control is located

on the furnace vestibule panel just to the right and above the
gas valve. This is an automatic reset control and provides
over temperature protection due to reduced airflow, such as a
dirty filter.

Auxiliary Limit: 

ControlsThese high temperature limit con-

trols are located in the blower compartment, one on each
side on upflow/horizontal unit. Downflow units have a single
limit mounted on the blower assembly. These are manual
reset controls and give high temperature protection when the
unit is applied in the horizontal position.

Control Circuit Fuse: 

A 3 amp fuse is provided to protect

the 24 volt transformer from overload caused by control cir-
cuit wiring errors. This is an ATO 3, automotive type fuse and
is located in the unit wiring harness between the control
transformer and the furnace control.

START-UP AND ADJUSTMENTS

The initial start-up of the furnace requires the following addi-
tional procedures.

1.

When the gas supply is initially connected to the furnace, 
the gas piping may be full of air. In order to purge this air, 
it is recommended that the ground joint union be loos-
ened until the odor of gas is detected. When gas is 
detected, immediately retighten the union and check for 
leaks. Allow five minutes for any gas to dissipate before 
continuing with the start-up procedure.

2.

All electrical connections made in the field and in the fac-
tory should be checked for proper tightness.

Blower and burner must never be operated without
the blower panel in place.

Main power supply to the unit must still be inter-
rupted at the main power disconnect switch before
any service or repair work is to be done to the unit.
Do not rely upon the interlock switch as a main
power disconnect.

Содержание P*DD & G8D-DN series

Страница 1: ...MID EFFICIENCY GAS FIRED TUBULAR HEAT EXCHANGER SERIES MODELS P DU G8D UH Upflow Horizontal P DD G8D DN Downflow 57 120 MBH INPUT 035 14527 000 REV A 599 Form 650 77 N3U FOR YOUR SAFETY WHAT TO DO IF...

Страница 2: ...ds 4 Paper bags boxes or other paper products Never operate the furnace with the blower door removed To do so could result in serious personal injury and or equipment damage CONTENTS GENERAL INFORMATI...

Страница 3: ...arify or make the installation easier CAUTIONS are given to prevent equipment damage WARNINGS are given to alert the installer that personal injury and or equipment or property damage may occur if ins...

Страница 4: ...appliance when access is required for servicing and cleaning Eighteen 18 inches at the side where access is required for passage to the front when servicing or for inspection or replacement of flue ve...

Страница 5: ...of all appliances located in the space NOTE Ducts must have the same cross sectional area as the free area in the opening to which they are connected The minimum dimension of rectangular ducts shall b...

Страница 6: ...inting inks paint removers varnishes etc o Hydrochloric acids p Cements and glues q Antistatic fabric softeners for clothes dryers r Masonry acid washing chemicals VENTING CATEGORY I VERTICAL VENTING...

Страница 7: ...0 53 2000 C 21 80 25 55 30 60 160 1 11 x 10 12 0 20 14 145 120 78 96 64 1600 C 21 80 25 55 45 75 180 1 2 10 x 10 12 0 20 14 145 120 78 96 64 2000 C 21 80 25 55 35 65 170 1 11 x 10 12 0 20 14 147 1 AFU...

Страница 8: ...11 x 10 12 0 20 14 130 100 65 80 52 1200 B 17 1 2 80 25 55 40 70 170 1 2 10 x 8 12 0 20 14 125 120 78 96 64 2000 C 21 80 25 55 30 60 160 1 11 x 10 12 0 20 14 150 1 AFUE numbers are determined in accor...

Страница 9: ...rrections or resizing of the common venting sys tem must be in accordance with the National Fuel Gas Code ANSI Z223 1 or Section 7 Venting Systems and Air Supply for Appliances CAN CGA B149 1 or 2 Ins...

Страница 10: ...eld installation Internal Installation 1 Select desired filter position left right side or bottom Remove the corresponding cabinet cut outs per instruc tions provided 2 Install snap in retainer clips...

Страница 11: ...m structure is suitable to support the weight of the furnace Refer to Figure 3 on page10 for unit dimensions and Refer to Table3 on page7 for unit weights Be sure to seal the furnace to plenum connect...

Страница 12: ...ort at return air end of unit Units may also be suspended by using straps or other mate rial at the same location All four suspension points must be level to ensure quiet furnace operation DOWNFLOW MO...

Страница 13: ...m at test pressures equal to or less than 1 2 psig 3 48 kPa Gas piping may be connected from either side of the furnace Sizing and installation of the supply gas line should comply with the local util...

Страница 14: ...e the screw retaining the wiring box Route the power wiring through the unit side panel with a conduit connector or other proper connection Make wiring connections as shown in Figure 11 or 12 Replace...

Страница 15: ...the cabinet NOTE Some electronic thermostats do not have adjustable heat anticipators They may have other type cycle rate FIGURE 11 UPFLOW MODELS P DU G8D UH ELECTRICAL WIRING FIGURE 12 DOWNFLOW MODE...

Страница 16: ...gh temperature limit control is located on the furnace vestibule panel just to the right and above the gas valve This is an automatic reset control and provides over temperature protection due to redu...

Страница 17: ...n off all other gas appliances connected to gas meter 2 With the furnace turned on measure the time needed for one revolution of the hand on the smallest dial on the meter A typical domestic gas meter...

Страница 18: ...screw counter clockwise Adjust regulator until pressure shown on manometer matches the pressure specified on the appli ance rating plate 6 Replace low adjustment seal screw and tighten securely Cycle...

Страница 19: ...g label and Figure 16 on page19 You may select a heating speed and a cooling speed They may be the same speed or a different speed To use the same speed tap for heating and cooling the heat terminal a...

Страница 20: ...aner Connection Two 1 4 spade terminals EAC and EAC N for electronic air cleaner connections are located on the control board The terminals provide 115 VAC 1 0 amp maximum during circu lating blower o...

Страница 21: ...1443 1353 1270 1137 993 800 LOW 1377 1297 1284 1271 1246 1194 1125 1005 851 727 120 96 1600 C HIGH 1927 1855 1780 1693 1611 1503 1382 1224 1039 833 MED 1649 1608 1556 1502 1423 1342 1218 1075 910 723...

Страница 22: ...64 964 851 725 594 LOW 1024 1018 1002 970 930 882 798 722 622 508 80 64 1600 B HIGH 2047 1992 1911 1842 1780 1688 1607 1513 1412 1284 MED 1862 1826 1764 1698 1629 1558 1496 1408 1310 1177 LOW 1673 165...

Страница 23: ...is satisfied the inducer motor is reduced to low speed and the second stage gas valve is de energized upon opening of the second stage pressure switch contacts The circulator remains on high heat spee...

Страница 24: ...reinstalling the filter be sure the filter completely covers the cabinet opening and is secured in place by the wire retainer Downflow Installations 1 Turn off electrical power supply to the furnace a...

Страница 25: ...e orientation of the burner flanged side down before removing Burners may be cleaned by rinsing in hot water or by using a vacuum cleaner CLEANING THE HEAT EXCHANGER Lower Heat Exchanger Access 1 Turn...

Страница 26: ...INUOUS FLASHING 1 sec on 1 sec off This indi cates that flame was sensed when there was not a call for heat With this fault code the control will also turn on both the inducer motor and supply air blo...

Страница 27: ...r faulty gas valve LED ON CONSTANTLY This indicated an internal fault in the furnace control discovered during its self check proce dure Replace the control 60 MINUTE AUTOMATIC RESET FROM LOCKOUT This...

Страница 28: ...ELECTRICAL 1NP0480 Propane Conversion Kit 1SR0302 External Side Filter Rack 6 Pack 1BR0314 External Bottom Filter Rack Cabinet A 1BR0317 External Bottom Filter Rack Cabinet B 1BR0321 External Bottom F...

Страница 29: ...035 14527 000 REV A 599 Form 650 77 N3U Unitary Products Group 29 FIGURE 18 SEQUENCE OF OPERATION...

Страница 30: ...035 14527 000 REV A 599 Form 650 77 N3U 30 Unitary Products Group WIRING DIAGRAM UPFLOW HORIZONTAL MODELS P DD G8D UH NOTE The furnace s control system depends on correct polarity of the power supply...

Страница 31: ...035 14527 000 REV A 599 Form 650 77 N3U Unitary Products Group 31 WIRING DIAGRAM DOWNFLOW MODELS P DD G8D DN NOTE The furnace s control system depends on correct polarity of the power supply...

Страница 32: ...hange without notice Printed in U S A Copyright by Unitary Products Group 1999 All rights reserved Supersedes 650 77 N2U 1198 650 77 N3U 599 Unitary 5005 Interstate Norman Product Drive OK Group North...

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