Form I-XE/CRGB/RPB, Mfg No. 131782 Rev 4, Page 1
®
Installation/Operation/Maintenance
Form I-XE/CRGB/RPB (Version B)
Obsoletes Form I-XE/RGB /RPB (Version A)
Model Series XE, CRGB, RPB
Packaged Duct Furnace
Assemblies
Index by Page Number
GENERAL
Installation should be done by a qualified agency in accordance with the instructions in this
manual and in compliance with all codes and requirements of authorities having jurisdiction.
The instructions in this manual apply to the packaged systems listed below.
FOR YOUR SAFETY
If you smell gas:
1. Open windows.
2. Don't touch electrical switches.
3. Extinguish any open flame.
4. Immediately call your gas supplier.
FOR YOUR SAFETY
The use and storage of gasoline or other flammable vapors and liquids in
open containers in the vicinity of this appliance is hazardous.
WARNING: Improper installation, adjustment, alteration, service, or
maintenance can cause property damage, injury or death. Read the
installation, operation, and maintenance instructions thoroughly before
installing or servicing this equipment.
WARNING: Gas-fired appliances are not designed for use in hazardous
atmospheres containing flammable vapors or combustible dust, in
atmospheres containing chlorinated or halogenated hydrocarbons, or in
applications with airborne silicone substances. See Hazard Levels, Page 2.
Table of Contents
Para.
Page
Installation and Operation ......... 1-29 ... 1-30
Check Installation and Start-Up ... 30 . 30-31
Optional Accessories ................. 31-36 . 31-41
Service/Maintenance .................. 37-41 . 41-44
Adjusting Blower Speed ............................... 24
Optional Air Flow Proving Switch .............. 24
Opt High Ambient Limit Control .................. 25
AquaSaver Timer Adjustment ........................ 34
Belts ............................................................... 24
Blocked Vent Switch ...................................... 25
Blower Motors ............................................... 24
Blower Rotation ............................................. 24
Burner Air Adjustment .................................. 30
Burner Rack Removal ..................................... 42
Burners ........................................................... 29
Carryover System ........................................... 29
Check Installation and Start-Up .................... 30
Chlorines .......................................................... 7
Cleaning Pilot and Main Burners .................. 42
Cleaning the Heat Exchanger ........................ 42
Clearances ........................................................ 7
Optional Cooling Coil Cabinet ..................... 38
Combustion Air Requirements ........................ 7
Condensate Drain .......................................... 13
Location of Controls ...................................... 17
Cooling Coil Cabinet .................................... 38
Optional Dampers and Controls .................... 35
Dimensional Data ............................................ 3
Direct Digital Control System ....................... 29
Discharge Dampers ........................................ 39
Disconnect Switch ......................................... 17
Duct Connections .......................................... 13
Optional Ductstat .......................................... 26
Electrical Supply and Connections ............... 16
Optional Electronic Modulation .................. 26
Opt Evaporative Cooling Module ................ 32
Optional Fan Control .................................... 25
Optional Dirty Filter Switch ......................... 38
Filter Arrangements ....................................... 38
Optional Filter Rack and Filters .................... 37
Gas Piping and Pressures .............................. 14
Gas Valve ........................................................ 41
General ............................................................. 1
Hazard Intensity Levels ................................... 2
Ignition Controller ......................................... 29
Installation Codes ............................................ 2
Limit Control ................................................. 24
Manifold Pressure Setting ............................. 15
Optional Mechanical Modulation ................. 26
Mounting Furnaces (Indoor) ........................... 8
Mounting Outdoor Models ............................. 8
Optional Equipment ...................................... 31
100% Outside Air Hood ................................ 31
Pilot and Ignition Systems ............................ 29
Reverse Flow, Limit Control .......................... 25
Roof Curb Assembly and Installation .............. 9
30% Screened Air Hood Opening ................ 32
Optional 4-foot Stack Extension ................... 12
Start-Up .......................................................... 30
Suspending Furnaces ....................................... 8
Troubleshooting ............................................ 43
Optional Two-Stage Operation ..................... 25
Uncrating ......................................................... 2
Valve ............................................................... 25
Variable Frequency Drive .............................. 24
Vent Cap Installation ..................................... 12
Optional Power Venting ................................ 12
Venting ........................................................... 11
Venting Requirements .................................... 11
Optional Vertical Flue Discharge .................. 13
Warranty ........................................................... 2
Wiring Diagrams ............................................ 18
Characteristics
Installation
Vent
CFM
Thermal
Efficiency
XE
Standard
HXE
High
CRGB
Standard
HCRGB
High
RPB
Standard
HRPB
High
80%
Model Series
Designation
Power
Indoor
Outdoor
Gravity
