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035-14527-000 REV A (599)

Form 650.77-N3U

Unitary Products Group

23

OPERATION AND MAINTENANCE

SEQUENCE OF OPERATION

The following describes the sequence of operation of the fur-
nace. Component locations can be seen on the schematic
wiring diagrams. (Refer to Figure  on page30) or (Refer to
Figure  on page31). The event schedule is located in Figure

18 on page29.

CONTINUOUS BLOWER

On cooling/heating thermostats with fan switch, when the fan
switch is set in the ON position, a circuit is completed
between terminals R and G of the thermostat. The blower
motor is energized through the low heat terminal and runs on
the selected speed. This allows constant air circulation at a
lower flow rate.

INTERMITTENT BLOWER - COOLING

On cooling/heating thermostats with fan switch, when the fan
switch is set in the auto position and the thermostat calls for
cooling, a circuit is completed between the R, Y and G termi-
nals. The motor is energized through the cool fan terminal
and runs on the selected speed. The fan off setting is fixed at
60 seconds for SEER enhancement.

HEATING OPERATIONAL SEQUENCE

Two-Stage Thermostat

In a typical system, a call for first stage heat is initiated by
closing the W1 thermostat contacts. The inducer blower is
energized at high speed and the control waits for the low
pressure switch contacts to close. The inducer blower is
energized at low speed and the 120 VAC silicon carbide igni-
tor is powered.

At the end of the ignitor warm-up time, the first stage of the
two-stage gas valve is energized (low fire). Flame must be
detected within 7 seconds. If flame is detected, the delay-to-
fan-on period begins. After the delay-to-fan-on period ends,
the circulator fan is energized at low heat speed and the air
cleaner and humidifier are energized.

A call for second stage heat (W1 and W2) after a call for first
stage heat will energize the inducer at high speed and ener-
gize the circulator at high heat speed. The second stage

pressure switch contacts will close and energize the second
stage gas valve (high fire).

If a call for second stage heat occurs at the same time as a
call for first stage heat, the second stage heat is energized as
above.

When the second stage of the thermostat is satisfied, the
inducer motor is reduced to low speed and the second stage
gas valve is de-energized upon opening of the second stage
pressure switch contacts. The circulator remains on high heat
speed for 30 seconds and then is reduced to low heat speed.

When the first stage of the thermostat is satisfied, the gas
valve is de-energized and the heat delay to fan off begins tim-
ing. The inducer will postpurge for an additional 5 seconds,
then the inducer and humidifier will de-energize. Upon com-
pletion of the heat delay-to-fan-off, the circulator and air
cleaner are de-energized. The control timing is graphically
shown in Figure 18 on page29.

If flame is not detected during the trial-for-ignition period, the
gas valve is de-energized, the ignitor is turned off and the
50A51 control goes into the retry sequence.

The retry sequence provides a 120-second wait with inducer
interpurge following an unsuccessful ignition attempt (flame
not detected), After this wait, the ignition sequence is
restarted with an additional 10 seconds of ignitor warm-up
time. Two retries will be attempted before the control goes
into system lockout.

If flame is detected, then lost, the 50A51 control will repeat
the initial ignition sequence. After 5 attempts to sustain flame,
the control will go into system lockout.

If flame is established for more than 10 seconds after ignition,
the 50A51 controller will clear the ignition attempt (or retry)
counter. If flame is lost after 10 seconds, it will restart the igni-
tion sequence. This can occur a maximum of 5 times before
system lockout.

During burner operation, a momentary loss of power of 50
milliseconds or longer will de-energize the main gas valve.
When power is restored, the gas valve will remain de-ener-
gized and a restart of the ignition sequence will begin imme-
diately.

A momentary loss of gas supply, flame blowout, or a shorted
or open condition in the flame probe circuit will be sensed
within 0.8 seconds. The gas valve will de-energize and the
control will restart the ignition sequence. 

Recycles will begin and the burner will operate normally if the
gas supply returns, or the fault condition is corrected, before
the last ignition attempt. Otherwise, the control will go into
system lockout.

Label all wires prior to disconnecting when servic-
ing controls. Wiring errors can cause improper and
dangerous operation. Verify proper operation after
servicing.

Содержание P*DD & G8D-DN series

Страница 1: ...MID EFFICIENCY GAS FIRED TUBULAR HEAT EXCHANGER SERIES MODELS P DU G8D UH Upflow Horizontal P DD G8D DN Downflow 57 120 MBH INPUT 035 14527 000 REV A 599 Form 650 77 N3U FOR YOUR SAFETY WHAT TO DO IF...

Страница 2: ...ds 4 Paper bags boxes or other paper products Never operate the furnace with the blower door removed To do so could result in serious personal injury and or equipment damage CONTENTS GENERAL INFORMATI...

Страница 3: ...arify or make the installation easier CAUTIONS are given to prevent equipment damage WARNINGS are given to alert the installer that personal injury and or equipment or property damage may occur if ins...

Страница 4: ...appliance when access is required for servicing and cleaning Eighteen 18 inches at the side where access is required for passage to the front when servicing or for inspection or replacement of flue ve...

Страница 5: ...of all appliances located in the space NOTE Ducts must have the same cross sectional area as the free area in the opening to which they are connected The minimum dimension of rectangular ducts shall b...

Страница 6: ...inting inks paint removers varnishes etc o Hydrochloric acids p Cements and glues q Antistatic fabric softeners for clothes dryers r Masonry acid washing chemicals VENTING CATEGORY I VERTICAL VENTING...

Страница 7: ...0 53 2000 C 21 80 25 55 30 60 160 1 11 x 10 12 0 20 14 145 120 78 96 64 1600 C 21 80 25 55 45 75 180 1 2 10 x 10 12 0 20 14 145 120 78 96 64 2000 C 21 80 25 55 35 65 170 1 11 x 10 12 0 20 14 147 1 AFU...

Страница 8: ...11 x 10 12 0 20 14 130 100 65 80 52 1200 B 17 1 2 80 25 55 40 70 170 1 2 10 x 8 12 0 20 14 125 120 78 96 64 2000 C 21 80 25 55 30 60 160 1 11 x 10 12 0 20 14 150 1 AFUE numbers are determined in accor...

Страница 9: ...rrections or resizing of the common venting sys tem must be in accordance with the National Fuel Gas Code ANSI Z223 1 or Section 7 Venting Systems and Air Supply for Appliances CAN CGA B149 1 or 2 Ins...

Страница 10: ...eld installation Internal Installation 1 Select desired filter position left right side or bottom Remove the corresponding cabinet cut outs per instruc tions provided 2 Install snap in retainer clips...

Страница 11: ...m structure is suitable to support the weight of the furnace Refer to Figure 3 on page10 for unit dimensions and Refer to Table3 on page7 for unit weights Be sure to seal the furnace to plenum connect...

Страница 12: ...ort at return air end of unit Units may also be suspended by using straps or other mate rial at the same location All four suspension points must be level to ensure quiet furnace operation DOWNFLOW MO...

Страница 13: ...m at test pressures equal to or less than 1 2 psig 3 48 kPa Gas piping may be connected from either side of the furnace Sizing and installation of the supply gas line should comply with the local util...

Страница 14: ...e the screw retaining the wiring box Route the power wiring through the unit side panel with a conduit connector or other proper connection Make wiring connections as shown in Figure 11 or 12 Replace...

Страница 15: ...the cabinet NOTE Some electronic thermostats do not have adjustable heat anticipators They may have other type cycle rate FIGURE 11 UPFLOW MODELS P DU G8D UH ELECTRICAL WIRING FIGURE 12 DOWNFLOW MODE...

Страница 16: ...gh temperature limit control is located on the furnace vestibule panel just to the right and above the gas valve This is an automatic reset control and provides over temperature protection due to redu...

Страница 17: ...n off all other gas appliances connected to gas meter 2 With the furnace turned on measure the time needed for one revolution of the hand on the smallest dial on the meter A typical domestic gas meter...

Страница 18: ...screw counter clockwise Adjust regulator until pressure shown on manometer matches the pressure specified on the appli ance rating plate 6 Replace low adjustment seal screw and tighten securely Cycle...

Страница 19: ...g label and Figure 16 on page19 You may select a heating speed and a cooling speed They may be the same speed or a different speed To use the same speed tap for heating and cooling the heat terminal a...

Страница 20: ...aner Connection Two 1 4 spade terminals EAC and EAC N for electronic air cleaner connections are located on the control board The terminals provide 115 VAC 1 0 amp maximum during circu lating blower o...

Страница 21: ...1443 1353 1270 1137 993 800 LOW 1377 1297 1284 1271 1246 1194 1125 1005 851 727 120 96 1600 C HIGH 1927 1855 1780 1693 1611 1503 1382 1224 1039 833 MED 1649 1608 1556 1502 1423 1342 1218 1075 910 723...

Страница 22: ...64 964 851 725 594 LOW 1024 1018 1002 970 930 882 798 722 622 508 80 64 1600 B HIGH 2047 1992 1911 1842 1780 1688 1607 1513 1412 1284 MED 1862 1826 1764 1698 1629 1558 1496 1408 1310 1177 LOW 1673 165...

Страница 23: ...is satisfied the inducer motor is reduced to low speed and the second stage gas valve is de energized upon opening of the second stage pressure switch contacts The circulator remains on high heat spee...

Страница 24: ...reinstalling the filter be sure the filter completely covers the cabinet opening and is secured in place by the wire retainer Downflow Installations 1 Turn off electrical power supply to the furnace a...

Страница 25: ...e orientation of the burner flanged side down before removing Burners may be cleaned by rinsing in hot water or by using a vacuum cleaner CLEANING THE HEAT EXCHANGER Lower Heat Exchanger Access 1 Turn...

Страница 26: ...INUOUS FLASHING 1 sec on 1 sec off This indi cates that flame was sensed when there was not a call for heat With this fault code the control will also turn on both the inducer motor and supply air blo...

Страница 27: ...r faulty gas valve LED ON CONSTANTLY This indicated an internal fault in the furnace control discovered during its self check proce dure Replace the control 60 MINUTE AUTOMATIC RESET FROM LOCKOUT This...

Страница 28: ...ELECTRICAL 1NP0480 Propane Conversion Kit 1SR0302 External Side Filter Rack 6 Pack 1BR0314 External Bottom Filter Rack Cabinet A 1BR0317 External Bottom Filter Rack Cabinet B 1BR0321 External Bottom F...

Страница 29: ...035 14527 000 REV A 599 Form 650 77 N3U Unitary Products Group 29 FIGURE 18 SEQUENCE OF OPERATION...

Страница 30: ...035 14527 000 REV A 599 Form 650 77 N3U 30 Unitary Products Group WIRING DIAGRAM UPFLOW HORIZONTAL MODELS P DD G8D UH NOTE The furnace s control system depends on correct polarity of the power supply...

Страница 31: ...035 14527 000 REV A 599 Form 650 77 N3U Unitary Products Group 31 WIRING DIAGRAM DOWNFLOW MODELS P DD G8D DN NOTE The furnace s control system depends on correct polarity of the power supply...

Страница 32: ...hange without notice Printed in U S A Copyright by Unitary Products Group 1999 All rights reserved Supersedes 650 77 N2U 1198 650 77 N3U 599 Unitary 5005 Interstate Norman Product Drive OK Group North...

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