035-14527-000 REV A (599)
Form 650.77-N3U
Unitary Products Group
23
OPERATION AND MAINTENANCE
SEQUENCE OF OPERATION
The following describes the sequence of operation of the fur-
nace. Component locations can be seen on the schematic
wiring diagrams. (Refer to Figure on page30) or (Refer to
Figure on page31). The event schedule is located in Figure
18 on page29.
CONTINUOUS BLOWER
On cooling/heating thermostats with fan switch, when the fan
switch is set in the ON position, a circuit is completed
between terminals R and G of the thermostat. The blower
motor is energized through the low heat terminal and runs on
the selected speed. This allows constant air circulation at a
lower flow rate.
INTERMITTENT BLOWER - COOLING
On cooling/heating thermostats with fan switch, when the fan
switch is set in the auto position and the thermostat calls for
cooling, a circuit is completed between the R, Y and G termi-
nals. The motor is energized through the cool fan terminal
and runs on the selected speed. The fan off setting is fixed at
60 seconds for SEER enhancement.
HEATING OPERATIONAL SEQUENCE
Two-Stage Thermostat
In a typical system, a call for first stage heat is initiated by
closing the W1 thermostat contacts. The inducer blower is
energized at high speed and the control waits for the low
pressure switch contacts to close. The inducer blower is
energized at low speed and the 120 VAC silicon carbide igni-
tor is powered.
At the end of the ignitor warm-up time, the first stage of the
two-stage gas valve is energized (low fire). Flame must be
detected within 7 seconds. If flame is detected, the delay-to-
fan-on period begins. After the delay-to-fan-on period ends,
the circulator fan is energized at low heat speed and the air
cleaner and humidifier are energized.
A call for second stage heat (W1 and W2) after a call for first
stage heat will energize the inducer at high speed and ener-
gize the circulator at high heat speed. The second stage
pressure switch contacts will close and energize the second
stage gas valve (high fire).
If a call for second stage heat occurs at the same time as a
call for first stage heat, the second stage heat is energized as
above.
When the second stage of the thermostat is satisfied, the
inducer motor is reduced to low speed and the second stage
gas valve is de-energized upon opening of the second stage
pressure switch contacts. The circulator remains on high heat
speed for 30 seconds and then is reduced to low heat speed.
When the first stage of the thermostat is satisfied, the gas
valve is de-energized and the heat delay to fan off begins tim-
ing. The inducer will postpurge for an additional 5 seconds,
then the inducer and humidifier will de-energize. Upon com-
pletion of the heat delay-to-fan-off, the circulator and air
cleaner are de-energized. The control timing is graphically
shown in Figure 18 on page29.
If flame is not detected during the trial-for-ignition period, the
gas valve is de-energized, the ignitor is turned off and the
50A51 control goes into the retry sequence.
The retry sequence provides a 120-second wait with inducer
interpurge following an unsuccessful ignition attempt (flame
not detected), After this wait, the ignition sequence is
restarted with an additional 10 seconds of ignitor warm-up
time. Two retries will be attempted before the control goes
into system lockout.
If flame is detected, then lost, the 50A51 control will repeat
the initial ignition sequence. After 5 attempts to sustain flame,
the control will go into system lockout.
If flame is established for more than 10 seconds after ignition,
the 50A51 controller will clear the ignition attempt (or retry)
counter. If flame is lost after 10 seconds, it will restart the igni-
tion sequence. This can occur a maximum of 5 times before
system lockout.
During burner operation, a momentary loss of power of 50
milliseconds or longer will de-energize the main gas valve.
When power is restored, the gas valve will remain de-ener-
gized and a restart of the ignition sequence will begin imme-
diately.
A momentary loss of gas supply, flame blowout, or a shorted
or open condition in the flame probe circuit will be sensed
within 0.8 seconds. The gas valve will de-energize and the
control will restart the ignition sequence.
Recycles will begin and the burner will operate normally if the
gas supply returns, or the fault condition is corrected, before
the last ignition attempt. Otherwise, the control will go into
system lockout.
Label all wires prior to disconnecting when servic-
ing controls. Wiring errors can cause improper and
dangerous operation. Verify proper operation after
servicing.