Operating Instructions
LION
SIL2 I/O Modules
LION-DI16-DO8-S-LV
LION-DI16-DO8-HV
Version 00
01/24/2017
Страница 1: ...Operating Instructions LION SIL2 I O Modules LION DI16 DO8 S LV LION DI16 DO8 HV Version 00 01 24 2017...
Страница 2: ...L tze Transportation GmbH Bruckwiesenstra e 17 19 D 71384 Weinstadt Tel 49 0 7151 6053 545 Fax 49 0 7151 6053 6545 Sales Transportation luetze de www luetze transportation de...
Страница 3: ...nd Modifications of the Product 12 3 9 Special Safety Messages 12 4 System Planning 13 4 1 Safety Integrity Level 13 4 1 1 Standards 13 4 2 System Approvals 14 4 3 Safety Target 14 4 3 1 Bus Coupler 1...
Страница 4: ...General Technical Data 38 7 4 Interfaces Pin Assignment 39 7 5 LED Status 41 7 6 Module Status 42 7 6 1 Fail Safe 43 7 6 2 Limited Run 44 8 Safe Data Communication 45 8 1 General 45 8 2 Outputs 47 8...
Страница 5: ...LION I O Modules Content 11 3 Extending the LION System 62 12 Final Shutdown and Disposal 63 13 Appendix 64 13 1 Accessories 64 13 2 Revision of the Document 64...
Страница 6: ...ead the manual before installing the product and using it This applies to every person who is getting in touch with the product Trained employees and experts especially qualified persons who have work...
Страница 7: ...neral data text images and drawings are copyrighted and are liable to the industrial property right Contravention can be prosecuting criminally The named brands and product names in this document are...
Страница 8: ...ucted and designed according following standards EN 50155 2007 07 Railway applications Electronic equipment used on rolling Stock EN 50121 3 2 2006 07 Railway applications Electromagnetic compatibilit...
Страница 9: ...reach the page proceed as follows 1 Scan the QR code with a smart phone or another device which can read such codes 2 A standard browser will open with the linked page Abb 2 Screenshot Online Catalog...
Страница 10: ...d use also involves the use according to the operation instructions 3 3 Recepients The operating manual addresses planers project managers and programmers It also addresses the operating employees who...
Страница 11: ...The operator has to run a risk assessment at the working environment place of installation to expose hazards and to alert those The manual has to be stored near the product The manual has to be obeye...
Страница 12: ...ges Personal injuries and property damages caused by reconstructions and modifications of the product Do not reconstruct or modify the product if the manufacturer does not allow it explicit in writing...
Страница 13: ...cation Qualified employees especially experts like engineers should plan the system SIL relevant LION 008 The safety life cycle as well as the safety management process is implemented according to EN...
Страница 14: ...re modules do not have an approval The approval is not valid if a non certified component or a non reactive component is build in an I O module PLC line coupler fieldbus I O module bus coupler power s...
Страница 15: ...g out the received process information via fieldbus in an environment up to SIL2 4 3 3 Power Supplies Safe voltage supplying of the internal system regarding the specified thresholds for the upper vol...
Страница 16: ...tze Input Output Network is a decentral safety input and output system for railway vehicles Fig 4 Overview Bus coupler with connected I O Modules The LION product line contains modular components and...
Страница 17: ...gital Input Modules SIL0 Fig 6 Digital Input Modules The modules capture digital input signals in the defined voltage range via galvanic insulated input ranges The information are transmitted via L Bu...
Страница 18: ...e Part No 16 Digital Outputs DC 24 V SIL0 Writes the information on 16 semiconductor outputs in the nominal voltage value for battery supply LION DO16 24V LUE 803202 8 Digital Outputs DC 24 110 V SIL0...
Страница 19: ...L Bus to the SIL2 bus coupler Product Description Type Part No 4 Analog Inputs 0 10 V SIL0 Reads 4 voltage inputs in a range of 0 to 10 V LION AI4 U LUE 803301 4 Analog Inputs 0 20 mA SIL0 Reads 4 cur...
Страница 20: ...put ranges via L Bus The outputs can base on relays or semiconductors for a defined nominal voltage Product Description Type Part No 4 Analog Outputs 0 10 V SIL0 Writes information on 4 voltage output...
Страница 21: ...ed in the next LB MS I9 I1 I3 I4 I5 I6 I7 I8 Q4I GNDB Q4O I2 I11 I12 I13 I14 I15 I16 GNDD I10 I10 I9 Q5 I12 I11 Q6 I14 I13 Q7 I16 I15 Q8 I2 I1 Q1 I4 I3 Q2 I6 I5 Q3 I8 I7 Q4 LION SAFE DI DO X10 X11 X20...
Страница 22: ...ddle of the bus system It always powers all following modules to the next SIL2 power supply or the end of the line Depending on the layout there will be a galvanic insulation between the train power v...
Страница 23: ...IL2 bus coupler If the system consist of different lines the last component of the line is a SIL0 line coupler and in the following line the second component must be also a SIL0 line coupler It is pos...
Страница 24: ...itecture Maximum Unit 4 5 3 One Line System A system with different SIL0 SIL2 I O modules and a SIL2 bus coupler in one line Fig 14 System Architecture One Line System PLC line coupler fieldbus I O mo...
Страница 25: ...no address and do not communicate Fig 15 System Architecture Line Change 4 5 5 Energy Supply Range A SIL2 power supply supplies all components that are on the right The system can be subdivided in di...
Страница 26: ...in a dry environment between 40 and 85 C Product damages caused by non safely packed products Wrap the products safely for transporting to absorbe possible crushes Product damages caused by dust The...
Страница 27: ...electric shock People can be injured by electric shocks and the product can be damaged Deenergize the system before mounting The modules have to be handled by electrically qualified persons Fig 17 Mou...
Страница 28: ...Side 0 mm Fig 21 Mounting Distances The modules resist up to 100 times of mounting and demounting Mount an end clamp at the beginning and end of each module line 1 Snap the module on the upper part o...
Страница 29: ...lation 29 6 4 Demounting Each module can be demounted seperately 1 Release the wired terminals of the modules 2 Push up the module 3 Pull the module from the DIN rail 4 Push down the module and take t...
Страница 30: ...nd the modules via the PE connection It is also mandatory to ground the DIN rail for EMC reasons The modules has to be grounded by an expert employee Mount a ring cable lug via bolt with Torx mechanis...
Страница 31: ...5 mm2 AWG min 24 max 12 Stripping Length 10 mm Protection against incorrect insertion More information can be found in each chapter of the module The maximum length of the cable on each input and outp...
Страница 32: ...for the termi nal 2 Push in the coding pin at the same pin on the terminal connector The locking and releasing of the terminals is described below Fig 25 Termincal coding 1 Put the terminal in the ter...
Страница 33: ...clip set on the analog modules 6 8 1 Measurements Fig 28 Measurements I O Module with EMC Shield Clip Set 6 8 2 Mounting The EMC shield clip set Part No 800204 is not in the scope of delivery 1 Mount...
Страница 34: ...train relieve fix the cable with a wire strap 2 to the module as shown in the drawing 5 Insulate the cable Fig 30 Wiring EMC Shield Clip Set Electric currents can cause injuries and can damages the wh...
Страница 35: ...ng the Modules 1 Plug in the L Bus2 connector and push it down 2 Push down the sides of the plug until a click can be heard Fig 32 L Bus2 Module Connection 1 Push the sides of the connector 2 Pull up...
Страница 36: ...g the ring of the adressbus left right activating the signals successor termination connector exists 6 11 2 Bus Dummy Connector The dummy connector can be found in the scope of delivery of the power s...
Страница 37: ...s will form a potential group because of the connected load Protection function Series diode protection against polarity reversal and energetic recovery The function and the operation of both variants...
Страница 38: ...atus LED LB MS 6 I O status LED outputs 7 X21 Push In terminal for output signals 8 X0 PE contact 9 X20 Push In terminal for input signals 10 I O status LED inputs LB MS I9 I1 I3 I4 I5 I6 I7 I8 Q4I GN...
Страница 39: ...I3 Input 3 Potential A 5 I4 Input 4 Potential A 6 I5 Input 5 Potential B 7 I6 Input 6 Potential B 8 I7 Input 7 Potential B 9 I8 Input 8 Potential B 10 GNDB GND Potentialgroup B Pin Signal Operation 1...
Страница 40: ...6 Input 16 Potential D 10 GNDD GND Potentialgroup D Pin Signal Operation 1 Q5I Output 5 Supply Potential I 2 Q5O Output 5 Potential I 3 Q5G Output 5 Potential I External voltage recognition 4 Q6I Outp...
Страница 41: ...on LB MS green green flashing fast 2 x 5 Hz break on Adressing of the module LB MS green green flashing slow 2 Hz on Configuration of the module LB MS green green on on L Bus2 is running LB MS green r...
Страница 42: ...afe mode SIL relevant LION 056 If a safety critical error occurs during the start which does not allow a safe operation the module will be in the safe mode Modul Status Description local init After sw...
Страница 43: ...e module 7 6 1 Fail Safe SIL relevant LION 015 Two different types of fail safe can be occure regarding the detected error Recognized distinct error of an I O channel of a group The channel or the gou...
Страница 44: ...Modules Product Description 44 7 6 2 Limited Run Criteria Reaction SIL relevant LION 069 Clearly localizable error function e g of an I O channel The malfunctioned channel will be transfered in the s...
Страница 45: ...s will be transformed to SDTv2 source data The SIL2 bus coupler and the PLC are communicating via MVB fieldbus The MVB communication includes the content the transmitting and receiving of the MVB slav...
Страница 46: ...LION I O Modules Safe Data Communication 46 The safe and transformed data will be sent via safe SDTv2 protocol on the MVB to the PLC...
Страница 47: ...nsfers the data via safe fieldbus protocol to the PLC The PLC evaluates the data and decides if the data are valid or not If data are evaluated as non valid the PLC will carry out a safe orientated er...
Страница 48: ...high 1 errors Diagnosis Data Transmission via safe protocol to the PLC The PLC checks the process and diagnosis data as well as the troubleshooting SIL relevant LION 037 The fail safe of the modules i...
Страница 49: ...annel architecture if the THR of the whole system is sufficient See also the LION System Description For reaching the SIL level a superior PLC is also necessary because of the data processing SIL rele...
Страница 50: ...valent Contacts Two Channel Architecture With active Sensor One Channel Architecture With active and monitored Sensor BC DI PLC MVB TRDP with SDT MVB TRDP with SDT CH1 CH2 Sensor Signal Sensor Signal...
Страница 51: ...cted the related status bit will be set to 1 HIGH and the process value will be set to the defined safe value Channel Status Binary Value Signal level LOW 0 Signal level HIGH 1 Bit Channel Content 0 1...
Страница 52: ...ential B 21 ERROR 6 0 or 1 Potential B 22 ERROR 7 0 or 1 Potential B 23 ERROR 8 0 or 1 Potential B 24 ERROR 9 0 or 1 Potential C 25 ERROR 10 0 or 1 Potential C 26 ERROR 11 0 or 1 Potential C 27 ERROR...
Страница 53: ...ff of the output channel self protection Recognization of external voltage supply on the plus switching output If measuring the switching status on the transistor and output at the same time it can be...
Страница 54: ...single switching output is realized in the redundant operation but the THR values must admit it The SIL2 level is reached if two outputs are switching a load plus and minus Not only the architecture...
Страница 55: ...tching parallel for redundant operation SIL relevant LION 060 Single Switching Output BC DO PLC MVB TRDP with SDT MVB TRDP with SDT Actuator VCC GND SIL relevant LION 061 Single Switching Output BC DO...
Страница 56: ...iagnosis data per channel Switching status of outputs 1 Bit per channel Switching status of output transistors 1 Bit per channel Error signalisation User error overload overtemperature short circuit 1...
Страница 57: ...0 Output on 1 Bit Channel Content 32 1 0 or 1 33 2 0 or 1 34 3 0 or 1 35 4 0 or 1 36 5 0 or 1 37 6 0 or 1 38 7 0 or 1 39 8 0 or 1 Channel Status Binary Value Transistor off 0 Transistor on 1 Bit Chan...
Страница 58: ...s Binary Value No error 0 Error 1 Bit Channel Content 56 ERR1 0 or 1 57 ERR2 0 or 1 58 ERR3 0 or 1 59 ERR4 0 or 1 60 ERR5 0 or 1 61 ERR6 0 or 1 62 ERR7 0 or 1 63 ERR8 0 or 1 Channel Status Binary Valu...
Страница 59: ...set the default value of 2 ms is set automatically Bit Channel Content 0 1 Potential A 1 ms 1 1 Potential A 2 ms 2 1 Potential A 5 ms 3 1 Potential A 10 ms 4 1 Potential A 20 ms 5 7 1 Potential A 8 2...
Страница 60: ...Target Status Outputs Data structure Output Data Process data per channel Target status of outputs 1 Bit per channel Channel Status Binary Value Output off 0 Output on 1 Bit Channel Content 0 1 0 or...
Страница 61: ...ew module 6 Connect the new module 7 Switch on the power 8 Test the module regarding any errors After changing a SIL2 module a new system test has to be completed 11 1 1 MTTR Mean Time To Restore All...
Страница 62: ...Mind the new reachtion time 6 Upload the new NSDB on the system see the operating instructions of the buscoupler 7 Test the system 8 If no error occurs the system can be run Risk of injury by deployi...
Страница 63: ...ze Transportation GmbH from the responsibilities of 10 passage 2 ElektroG Take back obligation of the manufacturer and any third party in this content If you have handled the device to a commercial th...
Страница 64: ...ne Coupler LC Length 10 m LION LC CABLE 10M 800205 Connection cable for Line Coupler LC Length 5 m LION LC CABLE 5M 800206 Connection cable for Line Coupler LC Length 2 m LION LC CABLE 2M 800207 Set I...
Страница 65: ...by L tze Transportation GmbH Weinstadt Germany Technical changes reserved...
