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Operator's Manual No. 1/2015 "Alulift type Mobile Elevating Work Platform"

August 2015 Page 48

Maintenance booklet

Mobile Access Platform type Alulift

Details of the device:

Type:…………………….……………………………………………………………………

Serial no. .....................................................................................................................

Year of manufacture: .............................................................................................

Load capacity:……………………………………………………………………….........

Dimensions of the platform:………………………………………………………...

Voltage:………………………………………………………………….............................

Engine power: ……………………………………………………………………….......

Details of the owner:

Name:………………………………………………………………………………………...

Address………………………………………………………………………………………

…………………………………………………………………………………………………..

………………………………………………………………………………………………….

Operator (maintenance operator):

.........................................................................................................................................

Содержание Alulift M

Страница 1: ...Operator s Manual No 1 2015 Alulift type Mobile Elevating Work Platform August 2015 Page 1 Operator s Manual MOBILE ACCESS PLATFORM TYPE Alulift Translation...

Страница 2: ...Operator s Manual No 1 2015 Alulift type Mobile Elevating Work Platform August 2015 Page 2...

Страница 3: ...Necessary for PRP type Alulift Assembly 14 4 DESCRIPTION OF THE DRIVE SYSTEM CONSTRUCTION OPERATION AND ADJUSTMENT 16 4 1 Drive Unit 16 4 2 Service brake 16 4 3 Emergency Brake Emergency Gripper 16 4...

Страница 4: ...g 36 9 MAINTENANCE INSTRUCTIONS 36 9 1 Maintenance Operator 36 9 2 Maintenance and Inspection Schedule 36 9 3 Pre assembly reviews 37 9 4 Maintenance Reviews 37 9 5 Ad hoc and Service Reviews 38 10 CR...

Страница 5: ...ry information on the assembly disassembly and operation of the device as well as users work safety and the information on how to maintain its efficiency A full and legible user s manual must be acces...

Страница 6: ...ft height 8 m Serial number xxx Platform speed 10 m min Year of manufacture 2015 Lockhard Sp z o o Gorzyce Wielkie ul Ostrowska 74a 63 410 Ostr w Wielkopolski POLSKA Product Mobile Access Platform typ...

Страница 7: ...ian Service technician is a person who has been sufficiently trained by the manufacturer of the device type Alulift namely Lockhard Sp z o o Each periodic replacement of parts or ad hoc repairs of the...

Страница 8: ...ical supervision It is the user s responsibility to report the equipment to UDT Polish Office of Technical Inspection Legal basis Regulation of the Council of Ministers of 7 December 2012 on types of...

Страница 9: ...he product referred to above fulfils the essential health and safety requirements of the Directive 2006 42 EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL The EC type examination was carried out by t...

Страница 10: ...and exit the platform in its one lower access position Mobile Access Platform type Alulift consists of the work platform with controls a load bearing structure and a wheel assembly Mobile Access Plat...

Страница 11: ...Platform type Alulift components Each PRP component is marked with a catalogue number in order to identify the PRP system Table 1 Item No Component marking Component photo Component description Weigh...

Страница 12: ...mounted on the base frame 10 6 10 6 12 10 7 DB264 Diagonal braces 2 27 2 85 2 7 8 HB264 Horizontal braces 2 18 2 70 2 7 9 CC05 Control pendant PKS 3 W05 0 5 0 5 0 5 10 WHEEL125 Small wheel 61125 CB 1...

Страница 13: ...8 16 SPR20 Gear 0 68 0 68 0 68 17 GRA25 Gripper emergency brake 1 17 1 17 1 17 18 BFK457 Service brake BFK 457 19 AN450 Anchor bolt 2 2 2 20 LI10 60 Pin bolt 0 05 0 05 0 05 21 OB Weight ballast 10 10...

Страница 14: ...18 20 22 24 Horizontal braces 2 2 2 2 2 2 2 2 2 2 2 Horizontal handrail 1 1 1 1 1 1 1 1 1 1 1 Handrail with access gate 1 1 1 1 1 1 1 1 1 1 1 Side handrail 2 2 2 2 2 2 2 2 2 2 2 Toe board 3 3 3 3 3 3...

Страница 15: ...Operator s Manual No 1 2015 Alulift type Mobile Elevating Work Platform August 2015 Page 15 Drawing 1 Main PRP components...

Страница 16: ...rruption power supply loss The braking process is carried out using springs pressing the brake pads on the discs Brake release occurs at the time voltage is supplied to the solenoid coil 4 3 Emergency...

Страница 17: ...tor and brake In the event that the safety system is activated to prevent platform overloading move downward reduce the platform load and wait 90 sec until the system makes it possible to move upward...

Страница 18: ...o 2 which are necessary for its proper operation For assembly use only undamaged and original manufacturer s parts Before commencing the PRP type Alulift assembly check the surrounding area for safety...

Страница 19: ...assembly without the use of tools Stage I platform assembly The PRP platform should be placed on the destination assembly location Photo 3 First you must install the required side guardrails on the p...

Страница 20: ...s protecting the gears and the roller guides of the drive system Photo 9 Photo 10 Stage II Load bearing structure assembly Put the frames of the load bearing structure with the roller guides on the ap...

Страница 21: ...until the platform is lifted 2 10 cm upwards PRP Alulift will work properly as long as the gears and the gear racks simultaneously engage on both sides of the load bearing structure Install two shorte...

Страница 22: ...s using a brake at each of the four wheels and check the levelness of the platform using a bubble level If necessary the platform should be levelled by means of adjusting nuts Photo 20 the brake left...

Страница 23: ...n The first brace Install one end of the brace on the lowest level of the base frame Install the other end of the brace on the highest level of the opposite side The second brace Install one end of th...

Страница 24: ...Install further frames of the load bearing structure by matching them according to the colour marking scheme Photo 27 Install diagonal braces connecting PRP base frames Install one end of the brace on...

Страница 25: ...e 25 When applying large force the stabilizer should not move in lateral direction rotation and in vertical direction Photo 29 Photo 30 After fitting the stabilizers you can proceed to install the fif...

Страница 26: ...12 m in height up to 12 m in height Outdoors up to 8 m in height up to 8 m in height up to 8 m in height Drawing 2 b With two stabilizers placed at elevation of a building to maintain stability use we...

Страница 27: ...rs Photo 32 shows how the weights should be properly distributed on each stabilizer Photo 32 Drawing 6 Table 3 Even distribution of load on Alulift Alulift S Option PRP height 4 m 5 m 6m 7m 8m 9m 10m...

Страница 28: ...on PRP height 4 m 5 m 6m 7m 8m 9m 10m 11m 12m Load kg Mobile Access Platform positioned outdoors with two stabilizers mounted on one side 20 20 40 40 60 UNACCEPTABLE POSITIONING Mobile Access Platform...

Страница 29: ...to safely perform it on the work platform The anchors should be parallel in relation to the frames on the outside of the structure during bolting special attention must be paid so that the anchor bolt...

Страница 30: ...In order to disassemble the last two side frames of the load bearing structure insert the key in the button located under the platform and press the button Photo 35 Hold down the button until the gea...

Страница 31: ...tton it cuts off the supply of the control circuit 6 2 Operator s working station The working station is on the work platform While the work platform is moving do not protrude beyond its outline 6 3 O...

Страница 32: ...the staff remaining on it should be determined depending on the situation and conditions by supervisors In the case of an emergency the platform should be removed using a crane or other equipment Inst...

Страница 33: ...ing downward until the working platform is at a distance of 1 metre from the surface After using the emergency lowering device eliminate the reason for failure after consulting the technical maintenan...

Страница 34: ...latform the operator is required to secure materials located on it Loss of stability machine overturning In cases of non compliance with the operation manual of the device stability may be impaired an...

Страница 35: ...eaning The platform stopping when it is in motion Soiling the running profile at stabilizer wheels Visual inspection of the running profile cleanness The platform stopping when it is in motion Damagin...

Страница 36: ...a detailed inspection of the site in order to identify potential hazards in the work area Works on the PRP type Alulift platform are only permitted when using all parts of the side panel handrails kn...

Страница 37: ...or Manual 6 The appropriate Manual should be at the device 7 Check the wear 8 Check the insulation 9 Check the voltage at the battery terminals 10 Check the battery level 9 3 Pre assembly reviews Pre...

Страница 38: ...ch review before starting to operate The service review is carried out by a service unit authorized by the manufacturer it is required every 250 operation hours according to the operating time meter r...

Страница 39: ...Operator s Manual No 1 2015 Alulift type Mobile Elevating Work Platform August 2015 Page 39 12 AN INFORMATION BOARD PLACED ON THE PRODUCT...

Страница 40: ...following Using PRP type Alulift with mobile work platform contrary to the Operator s Manual Incorrect assembly start up use operation or servicing of PRP type Alulift Using PRP type Alulift with defe...

Страница 41: ...uct name Mobile Access Platform PRP type Alulift Type Serial No Date of manufacture Date of sale Seller s signature and stamp Manufacturer s stamp Sample complaint form Mr Address Warranty Card No Pro...

Страница 42: ...own buttons Limit switches Drive system with service brake description of check Static test Apply the safe working load on the platform 250 kg Lift the platform up to the height of approx 1m measure t...

Страница 43: ...GASES Working in the vicinity of a lead acid battery is dangerous Batteries generate explosive gases during normal battery operation For this reason it is of utmost importance that prior to each use...

Страница 44: ...harging of batteries to almost 100 of their original capacity The device may automatically diagnose recover charge and maintain batteries for months it ensures fully automatic operation from charge to...

Страница 45: ...teries Charging status LED indicators to display the battery charging level 3 Disconnect the AC power cord from the AC power outlet when fully charged Then disconnect the power cord from the battery R...

Страница 46: ...periods of time risks gassing the battery therefore a constant low charging current is given at 1 5A to raise voltage from 28 2V to 28 8V for 24V battery and 14 1V to 14 4V for 12V battery In this pha...

Страница 47: ...t power to 12V DC appliances with maximum 4A output current 6 Boost charge 16V 1 5A This stage is aimed at recovering severely discharged 12V batteries High voltage 17V max at 1 5A is applied to a max...

Страница 48: ...atform August 2015 Page 48 Maintenance booklet Mobile Access Platform type Alulift Details of the device Type Serial no Year of manufacture Load capacity Dimensions of the platform Voltage Engine powe...

Страница 49: ...obile Elevating Work Platform August 2015 Page 49 Date A list of operations performed Current meter reading h Technical condition of the device Date of the next periodic inspection of the unit Mainten...

Страница 50: ...obile Elevating Work Platform August 2015 Page 50 Date A list of operations performed Current meter reading h Technical condition of the device Date of the next periodic inspection of the unit Mainten...

Страница 51: ...obile Elevating Work Platform August 2015 Page 51 Date A list of operations performed Current meter reading h Technical condition of the device Date of the next periodic inspection of the unit Mainten...

Страница 52: ...obile Elevating Work Platform August 2015 Page 52 Date A list of operations performed Current meter reading h Technical condition of the device Date of the next periodic inspection of the unit Mainten...

Страница 53: ...obile Elevating Work Platform August 2015 Page 53 Date A list of operations performed Current meter reading h Technical condition of the device Date of the next periodic inspection of the unit Mainten...

Страница 54: ...obile Elevating Work Platform August 2015 Page 54 Date A list of operations performed Current meter reading h Technical condition of the device Date of the next periodic inspection of the unit Mainten...

Страница 55: ...Operator s Manual No 1 2015 Alulift type Mobile Elevating Work Platform August 2015 Page 55...

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