Subject to modifications
Owner Manual
Technical Description
2.1A-30001-H07
Page 4 of 36
LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
Table of Contents
Page
Fields of applications
...................................................... 3
Introduction
Explanation of Symbols Used ............................................ 5
User's Responsibility ......................................................... 5
Environmental Protection .................................................. 5
Service .............................................................................. 5
Glossary ............................................................................ 5
Safety instructions
Appropriate Use ................................................................ 6
Misuse ............................................................................... 6
General Safety Instructions ............................................... 6
Regulations for Prevention of Accidents ............................ 6
Disposal ............................................................................. 6
Exclusion of Liability .......................................................... 6
Operation, Maintenance and Repair .................................. 6
Installation ......................................................................... 7
Installation
ADR ................................................................................... 8
Lines
............................................................................
8
Mounting of the Pump .................................................. 9
Areas of Risk ............................................................... 9
Pump types
.................................................................... 10
Identification Code
........................................................ 11
Description
The Quicklub 203 central lubrication pump ..................... 12
Low-level control, High-level control (option) ............. 12
Mode of operation
Pump elements with fixed Lubricant output ..................... 13
Pump element B7 with bypass check valve ............... 13
Check
valve
...............................................................
14
Arrangement of the pump elements............................ 14
Pump element with adjustable lubricant output ............... 14
Setting of adjustable pump elements ......................... 15
Retrofit adjustment of max. lubricant output ............... 15
Retrofit adjusting of small lubricant outputs ............... 16
Pressure relief valve ........................................................ 16
- without grease return ..................................................... 16
- with grease return (optional) .......................................... 16
Return line connection ..................................................... 17
Control unit ...................................................................... 17
Low-level control
- for grease ...................................................................... 18
Reservoir
filled
...........................................................
18
When the reservoir is empty ...................................... 18
High- and low-level control ......................................... 18
Electromagnetic
switch
..............................................
19
- for oil
Float magnetic switch ................................................ 19
Contact protection measures ..................................... 19
Page
Maintenance, Repair and Tests
Maintenance .................................................................... 20
Pump Filling ............................................................... 20
Repair
Pump
..........................................................................
21
Replace pump element .............................................. 21
Tests
To check the pressure relief valve .............................. 21
Troubleshooting
............................................................. 22
Technical Data
Pump
............................................................................... 23
Motor ................................................................................ 23
Pump elements ................................................................ 23
Tightening torques ........................................................... 23
Weights ............................................................................ 23
Pressure relief valves ....................................................... 23
Connection Diagram ........................................................ 24
Dimensions ...................................................................... 26
Attaching Bores ................................................................ 31
Lubricants
....................................................................... 32
Further information can be found in the following
manuals:
Technical Description Progressive Metering Devices for
Grease and Oil, model SSV, SSV D and SSVM
Printed Circuit Board 236-13862-1 - Model V10-V13
Printed Circuit Board 236-13870-2 - Model M 08-M 15
Printed Circuit Board 236-13870-2 - Model M 16-M 23
Installation
Instructions
Parts
Catalog
Parts Catalog Pump 203
Technical Description P203 DC
Technical Description P203 AC
Technical Description P203 with Follower Plate
Lubricants
External Printed Circuit Board 236-13894-1