Lincoln Quicklub 203 Series Скачать руководство пользователя страница 21

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Subject to modifications

Owner Manual

Technical Description

2.1A-30001-H07

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259

Page 21 of 36

Maintenance, Repair and Tests, continuation

Repair, continuation

Replace pump element

5026a96

Fig. 28

Replacing the pump elememt

Remove the pressure relief valve from the pump element

Unscrew the pump element. Take care that the piston, the

pull-back spring and the washer are not left lying in the
grease, otherwise the reservoir must be disassembled in
order to remove these pieces

6001a02

IMPORTANT

Do not leave the piston, spring and
washer in the housing because they may
block the motor.

Install a new pump element and a new sealing ring.

6001a02

NOTE

Pump element with adjustable lubricant
output is set to the same output as the old
pump element.

Tests

Operational Test / Triggering an Additional Lubrication
Cycle

To check the pump operation it is possible to perform an
additional test. Refer to the Technical Description of the
respective printed circuit board.

To Check the Pressure Relief Valve

1005a93

Fig. 29

To check the pressure relief valve

1st option

Connect the pressure gauge (0-600 bar; 0-8708 psi) to the

pressure relief valve (Fig. 16, page 16).

Trigger an additional lubrication cycle.

2nd option

Connect the manual pump of the pressure and checking

set 604-36879-1 to the pressure relief valve and check the
opening pressure by means of the manual pump.

The pressure relief valve should open at a pressure of 200,

270 or 350 bar depending on its design.

6001a02

IMPORTANT

Do not connect the pressure gauge di-
rectly to the pump element. High pressure
may exceed the above mentioned range,
causing the motor to stall. The motor is
designed in such a way that it can stall for
about 30 minutes without being damaged.

1 -

Hose line, min.length 1m

2 -

T-piece

3 -

Pressure gauge

4 -

Relief cock

Содержание Quicklub 203 Series

Страница 1: ...ct to modifications Owner Manual Technical Description 2 1A 30001 H07 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Quicklub Pump Model 203 for direct current VDC 100...

Страница 2: ...6227 33 0 Fax 49 6227 33 259 All rights reserved Any duplication of this User Manual in its entirety or in part by whatever means is prohibited without the prior consent in writing of Lincoln GmbH Sub...

Страница 3: ...l 15XN1 15XL1 15XBF2 1 Filling from the top or bottom 2 Filling only from the bottom 3 Filling only from the top 4l 8l with lockable reservoir lid option Low level control option possible with all re...

Страница 4: ...ofit adjusting of small lubricant outputs 16 Pressure relief valve 16 without grease return 16 with grease return optional 16 Return line connection 17 Control unit 17 Low level control for grease 18...

Страница 5: ...struction User s Responsibility To ensure the safe operation of the unit the user is responsi ble for the following 1 The pump system shall be operated only for the in tended use see next chapter Safe...

Страница 6: ...he product will be used Avoid the operation with unapproved parts insufficient or contaminated lubricants Disposal Dispose of used or contaminated lubricants as well as of parts that were in touch wit...

Страница 7: ...haulage of hazardous materials valid for Europe ADR 1 and that valid for the Federal Republic of Ger many GGVS 2 2 Moreover the pump and its electrical equipment comply with the regulations of annex B...

Страница 8: ...ng switches the negative conductor must be able to be interrupted For avoidance of short circuits please note the following current return lines must be insulated they must be connected to the vehicle...

Страница 9: ...cription 2 1A 30001 H07 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Page 9 of 36 Installation continuation Mounting of the Pump Areas of Risk continuation 4332a01 F...

Страница 10: ...ontrol for triggering an additional lubrication cycle 2A1 1A6 1A7 design and number of pump elements design and number of pressure relief valves filling type use of return line connections low level c...

Страница 11: ...2 plug 24 24 VDC square type plug bayonet plug M12 plug AC 120 230 VAC square type plug 5 Number of electric connecting possibilities on pump housing only 1A 1 connection DC AC 5 1A power supply only...

Страница 12: ...is designed for the automatic lubrication of the connected lubrication points is designed for the delivery of greases up to NLGI 2 at temperatures from 25 C to 70 C or of mineral oils of at least 40 m...

Страница 13: ...Piston diameter K6 standard 6 mm Lubricant output approx 2 8 cm min Piston diameter C7 7 mm Lubricant output approx 4 cm min Piston diameter B7 7 mm Lubricant output approx 2 cm min Piston diameter K...

Страница 14: ...pump elements Arrangement of the pump elements If several pump elements are to be installed the installation arrangement shown in Fig 12 must be adhered to If there is only one pump element it can be...

Страница 15: ...3 by means of a second wrench Change the position of the adjusting spindle pos 1 by means of a wrench The dimension S see Fig 14 for the desired lubricant output can be ascertained by using the deliv...

Страница 16: ...limiting valve The pressure relief valve limits the pressure build up in the system opens at an overpressure of 250 or 350 bar depending on the safety valve design If lubricant is leaking at the pres...

Страница 17: ...t Return Line Connection 10032618 Fig 19 Return line connection The lubricant quantities which cannot be dispensed by the metering device must be returned to the pump via the re turn line connection F...

Страница 18: ...d solenoid with the pivoting guiding plate automatically outwards in the direc tion of the reservoir wall When leaving the control cam the lubricant presses against the guiding plate and moves the sol...

Страница 19: ...elative to the maximum switch ing capacity refer to strictly resistive loads which cannot be always guaran teed in practice it is necessary to take the corresponding contact protection measures in the...

Страница 20: ...p reservoir 6593b06 Fig 27 Manual bottom filling of pump reservoir 2 l 4 l 8 l reservoirs Fill the reservoir up to the Max mark via the filling nipple see Fig 26 via the filling fitting for cartridges...

Страница 21: ...rational Test Triggering an Additional Lubrication Cycle To check the pump operation it is possible to perform an additional test Refer to the Technical Description of the respective printed circuit b...

Страница 22: ...ng fre quency depends on the speed of the motor Reservoir empty Fill up the reservoir with clean grease or oil Allow pump to run trigger an additional lube cycle until the lubricant is sues from all t...

Страница 23: ...element with adjustable lubricant output KR 0 04 to 0 18 cm stroke 0 7 to 3 cm min Connection thread G 1 4 in suitable for tube DIA 6 mm suitable for tube DIA 8 mm 6001a02 IMPORTANT The lubricant outp...

Страница 24: ...are type connectors DIN 43650 A A Pump housing B Plug 1 C Line socket 1 with connecting cable 5 core if necessary cut off black cable alternatively connecting cable from the user D Plug 2 1 E Line soc...

Страница 25: ...control unit connection bayonet plug without low level control A Pump housing B Plug 1 C Line socket 1 with connecting cable 4 2 core M Electric motor 6569a06 Fig 32 Connection diagram Quicklub P 203...

Страница 26: ...Manual Technical Description 2 1A 30001 H07 Page 26 of 36 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Technical Data continuation Dimensions 2 l Reservoir 1166a95 F...

Страница 27: ...iption 2 1A 30001 H07 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Page 27 of 36 Technical Data continuation Dimensions 2 l Reservoir with Filling from Top 1167a95 F...

Страница 28: ...hnical Description 2 1A 30001 H07 Page 28 of 36 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Technical Data continuation Dimensions 2 l Flat Type Reservoir 1168a95 F...

Страница 29: ...Manual Technical Description 2 1A 30001 H07 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Page 29 of 36 Technical Data continuation Dimensions 4 l Reservoir 1169a95 F...

Страница 30: ...Manual Technical Description 2 1A 30001 H07 Page 30 of 36 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Technical Data continuation Dimensions 8 l Reservoir 1170a95 F...

Страница 31: ...69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Page 31 of 36 Technical Data continuation Attaching Boreholes of the 2 l 4 l 8 l Pump 1171b03 Fig 38 Attaching Boreholes of the 2 l 4 l 8 l Pump 6001...

Страница 32: ...raphite that are transportable in lubrication systems only conditionally The lubricants released by us have not been tested with re gard to their long term behavior 6001a02 IMPORTANT The manufacturer...

Страница 33: ...2 EP Li 20 C DEA Glissando 20 Li 12 OH stearat 15 to 10 C ESSO Ronex Extra Duty 2 Li complex 5 C ESSO Ronex MP2 Li complex 5 C ESSO Beacon EP2 Li 5 C ESSO Cazar K2 Ca 15 C FIAT LUBRIFICANTI Comar 2 Li...

Страница 34: ...anufacturer Designation Thickener min delivery temperature ARAL EURAL Grease EPF 2 Al complex 5 C BREMER LEGUIL Rivolta F L G 4 2 Al complex 20 C ELKALUB GLS 364 organic thickener 10 C ELKALUB GLS 367...

Страница 35: ...Subject to modifications Owner Manual Technical Description 2 1A 30001 H07 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Page 35 of 36 Note...

Страница 36: ...ne Lincoln Way St Louis MO 63120 1578 USA Phone 1 314 679 4200 Fax 1 800 424 5359 Lincoln GmbH Heinrich Hertz Stra e 2 8 69190 Walldorf Germany Tel 49 6227 33 0 Fax 49 6227 33 259 Lincoln Industrial C...

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