Spirit II User’s Manual
Prologue
This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to
non-U.S. persons or transferred by any means to any location outside the United States contrary to the requirements of the EAR.
iii
Table of Contents
Section 1: Safety
General Precautions ......................................................................... 1-1
Ultraviolet Radiation Protection .......................................................... 1-1
Noise Protection................................................................................. 1-1
Toxic Fume Prevention ...................................................................... 1-2
Electric Shock Prevention .................................................................. 1-2
Fire Prevention................................................................................... 1-3
Explosion Prevention ......................................................................... 1-3
Health Support Equipment ................................................................. 1-4
Safety Standards Booklet Index ......................................................... 1-5
Section 2: Specifications
System Description ............................................................................ 2-1
System Components .......................................................................... 2-2
Power Supply Specifications .............................................................. 2-3
Cooling System Specifications ........................................................... 2-4
Torch Coolant Specifications ............................................................. 2-5
Manual Gas Console (MGC) Specifications ....................................... 2-6
Gas Supply Requirements ................................................................. 2-7
Arc Starting Console (ASC) Specifications with RHF ......................... 2-8
Arc Starting Console (ASC) Specifications with CleanStrike
™
........... 2-9
Torch and 2-Gang Manifold Specifications ...................................... 2-10
5-Gang Manifold Specifications ....................................................... 2-11
Airborne Noise Emissions ................................................................ 2-12
Electromagnetic Compatibility (EMC) .............................................. 2-12
Section 3: Installation
Initial Inspection ................................................................................. 3-1
Component Placement ...................................................................... 3-1
System Interconnection ..................................................................... 3-2
Radio Frequency (RF) and Electromagnetic Interference (EMI) ........ 3-7
Power Supply Primary Power Connections ....................................... 3-9
Power Supply Output Connections .................................................. 3-11
ASC Control Cable and ASC Ground Connections.......................... 3-13
Cooling System Connections ........................................................... 3-13
Torch Leads to Arc Starting Console Connections .......................... 3-15
Torch Leads to Torch Base Connections ......................................... 3-17
Torch Gas Connections ................................................................... 3-18
Gas Supply Connections ................................................................. 3-21
CAN Communication Connections................................................... 3-22
CNC Machine Interface Connections ............................................... 3-23
Filling the Cooling System ............................................................... 3-24