Section 5: Torch Consumables and Cutting Charts
Spirit II User’s Manual
This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to
non-U.S. persons or transferred by any means to any location outside the United States contrary to the requirements of the EAR.
5-54
Aluminum - 150 Amps - Silver Electrode
Air Plasma / Nitrogen Shield / Air Preflow & Postflow
Shield Cap
Nozzle
Electrode
BK277117
BK279493
BK279420
(green o-ring)
Outer Cap
Retaining Cap
Swirl Ring
Torch Head
BK284150
BK277152
BK279439
BK279060
Imperial*
Material
Thickness
Preflow
Plasma
Shield
Postflow
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Pierce
Time
Kerf
Width
(in)
(psi)
(psi)
(psi)
(psi)
(volts)
(ipm)
(in)
(in)
(msec)
(in)
1/4
20
71
50
69
145
145
.130
.250
400
.125
3/8
155
115
.185
.275
500
1/2
165
90
.230
.300
600
.130
5/8
170
65
.250
.325
800
.135
3/4
45
.350
1200
.140
Metric*
Material
Thickness
Preflow
Plasma
Shield
Postflow
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Pierce
Time
Kerf
Width
(mm)
(psi)
(psi)
(psi)
(psi)
(volts)
(mm/m)
(mm)
(mm)
(msec)
(mm)
6
20
71
50
69
143
3770
3.1
6.3
400
3.2
10
156
2825
4.8
7.0
600
12
162
2430
5.5
7.4
3.3
16
170
1630
6.4
8.3
1200
3.4
20
170
990
9.0
3.6
Marking* – For All Material Thicknesses
Type of Gas
Preflow
Plasma
Shield
Postflow
Arc
Voltage
Travel
Speed
Marking
Height
Initial
Height
Pierce
Time
(Plasma) (Shield)
(psi)
(psi)
(psi)
(psi)
(volts)
(ipm) (mm/min) (in) (mm) (in) (mm) (msec)
Nitrogen Nitrogen
N/A
25
25
N/A
135
250
6350
.100 2.5 .100 2.5
0
Argon
Air
N/A
50
25
N/A
69
100
2540
.100 2.5 .100 2.5
0
WARNING
Do not connect H17 (combustible gas) to the gas inputs (Pre/Postflow, Plasma, or Shield) at the same time as
Oxygen or Air.
* Use an arc transfer height (ignition height) of .250” (6.4 mm) for cutting and .100” (2.5 mm) for marking.
(Revised 04/26/2013)