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CMVPFB01A

6

Installation

3.3 Electrical Installation

3.3.1 Cable Types

Due to the high data rates used on PROFIBUS-DP networks it is paramount that correctly specified quality
cable is used. The use of low quality cable will result in excess signal attenuation and data loss. Cable
specifications and approved manufacturers are available from the official PROFIBUS website at: http://
www.profibus.com

3.3.2 Network Limitations

There are several limiting factors that must be taken into consideration when designing a PROFIBUS-
DP network, for full details refer to the official “Installation Guidelines for PROFIBUS-DP/FMS” which is
available from http://www.profibus.com. However, here is a simple checklist:

PROFIBUS-DP networks are limited to a maximum of 125 nodes.
Only 32 nodes may be connected on a single network segment.
A network may be built up from one or several segments with the use of network repeaters.
Maximum total network length is governed by the data rate used. Refer to Table 3.
Minimum of 1 meter of cable between nodes.
Use fiber optic segments to:

Extend networks beyond normal cable limitations.
Overcome different ground potential problems.
Overcome very high electromagnetic interference.

Spurs or T connections are only acceptable by the PROFIBUS-DP specification when operating at data
rates of 1.5Mbps or less, however it is strongly advised not to use spurs as extreme care must be taken
during the network design phase to avoid problems.

Table 3: Standard “Type A” Cable Network Length Specifications

Baud Rate

Maximum Segment Length

Recommended Maximum Total Network Length

9.6kbps

1200 meters

6000 meters

19.2kbps

1200 meters

6000 meters

45.45kbps

1200 meters

6000 meters

93.75kbps

1200 meters

6000 meters

187.5kbps

1000 meters

5000 meters

500kbps

400 meters

2000 meters

1.5Mbps

200 meters

1000 meters

3Mbps

100 meters

500 meters

6Mbps

100 meters

500 meters

12Mbps

100 meters

500 meters

NOTE

The recommended maximum network length is achievable with the use of repeaters.
Due to signal propagation delay within the repeaters it is recommended that no
more than 4 repeaters be used between any two network nodes

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Содержание ESVZAP0

Страница 1: ...SMVector PROFIBUS DP Communication Module Communications Interface Reference Guide ...

Страница 2: ...the drive 2007 AC Technology Corporation No part of this documentation may be copied or made available to third parties without the explicit written approval of AC Technology Corporation All information given in this documentation has been carefully selected and tested for compliance with the hardware and software described Nevertheless discrepancies cannot be ruled out AC Tech does not accept any...

Страница 3: ...al Block 5 3 3 Electrical Installation 6 3 3 1 Cable Types 6 3 3 2 Network Limitations 6 3 3 3 Connections and Shielding 7 3 3 4 Network Termination 7 4 Commissioning 9 4 1 Overview 9 4 2 Configuring the Network Master 9 4 2 1 Master Support Files 9 4 2 2 PROFIBUS DP Master Setup Procedure 9 4 3 Configuring the SMV PROFIBUS DP Module 10 4 3 1 Connecting 10 4 3 2 Setting the Network Protocol 10 4 3...

Страница 4: ... Network PID Setpoint 19 5 4 7 P44x 6 Network Torque Setpoint 19 5 4 8 P44x 8 Network Digital I O Control Word 20 5 4 9 P44x 9 Network Analog I O Control Value 20 5 4 10 P46x 1 SMV Status Word 21 5 4 11 P46x 2 Actual Frequency 21 5 4 12 P46x 3 Lenze C150 Status Word 22 5 4 13 P46x 4 Actual Speed in RPMs 22 5 4 14 P46x 5 Auxiliary Status 23 5 4 15 P46x 6 Drive RUN Status 24 5 4 16 P46x 7 Drive Faul...

Страница 5: ...0 6 3 6 4WPA Reserved Byte 7 30 6 4 Acyclic Parameter Access Examples 30 7 Advanced Features 33 7 1 Option Module Advanced Parameters 33 7 1 1 Module Revision 33 7 1 2 Module Status 33 7 1 3 Restore Defaults 33 7 1 4 Module Time out Action 34 7 1 5 Module Firmware 34 7 1 6 Module Internal Code 34 7 1 7 Missed Messages 34 7 2 Network Fault 35 7 3 Master Monitor 35 7 3 1 Master Monitoring Time out 3...

Страница 6: ...reeze Status 38 7 7 Data Sizes 38 7 7 1 Dout Data Size 38 7 7 2 Din Data Size 38 7 8 Debug Data Viewer 38 7 8 1 Dout Data Monitor Select 38 7 8 2 Dout Data Monitor Value 39 7 8 3 Din Data Monitor Select 39 7 8 4 Din Data Monitor Value 39 8 Diagnostics 40 8 1 Faults 40 8 2 Troubleshooting 40 9 Parameter Quick Reference 41 ...

Страница 7: ...en installing the drive controllers in machines commissioning i e the starting of operation as directed is prohibited until it is proven that the machine complies with the regulations of the EC Directive 98 37 EC Machinery Directive EN 60204 must be observed Commissioning i e starting drive as directed is only allowed when there is compliance to the EMC Directive 89 336 EEC The drive controllers m...

Страница 8: ... adapt the controller to your application as described in the documentation DANGER After the controller has been disconnected from the supply voltage do not touch the live components and power connection until the capacitors have discharged Please observe the corresponding notes on the controller Do not continuously cycle input power to the controller more than once every three minutes Close all p...

Страница 9: ...pecification Auto detection of data rates Supported baudrates 12Mbps 6Mbps 3Mbps 1 5Mbps 500kbps 187 5kbps 93 75kbps 45 45kbps 19 2kbps 9 6kbps Scalable amount of input and output process data words maximum of 6 in either direction Parameter access data channel 2 3 Module Identification Label Figure 1 illustrates the labels on the SMV PROFIBUS DP communications module The SMVector PROFIBUS DP modu...

Страница 10: ... cover and securely click into position as illustrated in Figure 2 Wire the network cables as detailed in paragraph 3 3 Electrical Installation to the connector provided and plug the connector into the option module Align terminal cover for re fitting connect the module umbilical cord to the drive then close the cover and secure as shown in Figure 3 Figure 2 Installing the PROFIBUS DP Communicatio...

Страница 11: ...minal Function Description 1 0V Is0 Isolated 0V 2 RxD TxD N Negative data line IN A Green 3 RxD TxD P Positive data line IN B Red 4 RxD TxD N Negative data line OUT A Green 5 RxD TxD P Positive data line OUT B Red 1 2 3 45 Figure 4 PROFIBUS DP Connector NOTE The SMV PROFIBUS DP module is equipped with an integrated termination switch and inductors for operation above 1 5Mbps Some other PROFIBUS DP...

Страница 12: ...te used Refer to Table 3 Minimum of 1 meter of cable between nodes Use fiber optic segments to Extend networks beyond normal cable limitations Overcome different ground potential problems Overcome very high electromagnetic interference Spurs or T connections are only acceptable by the PROFIBUS DP specification when operating at data rates of 1 5Mbps or less however it is strongly advised not to us...

Страница 13: ...tion of terminal 1 should also be wired to earth PE 20mm max Connect to drive earth PE 1 2 3 4 5 Figure 6 Connector Wiring Diagram 3 3 4 Network Termination In high speed fieldbus networks such as PROFIBUS DP it is essential to install the specified termination resistors i e one at both ends of a network segment Failure to do so will result in signals being reflected back along the cable which wil...

Страница 14: ... A IN B IN A OUT B OUT Min 1m Min 1m Figure 8a Network without Active Termination Active Termination Module PROFIBUS DP Network Min 1m PROFIBUS DP Master Termination SMV PROFIBUS DP Option Module SMV PROFIBUS DP Option Module A B A IN B IN A OUT PROFIBUS DP Network B OUT PROFIBUS DP Network A IN B IN A OUT B OUT Min 1m Min 1m A B Figure 8b Network with Active Termination NOTE When the SMV PROFIBUS...

Страница 15: ...GSD files for their PROFIBUS DP devices In this case the term and file suffix GSD is used for their primary default language choice and additional files may be available for alternative languages and will be named differently For example for manufacturers where English is not the primary language it may be possible to obtain GSD and GSE files where the GSD file is written in the native home langua...

Страница 16: ...ect voltage to the drive refer to the drive s user manual for voltage supply details 4 3 2 Setting the Network Protocol P400 Network Protocol Default 0 Range 0 or 6 Access RW Type Integer Set P400 6 PROFIBUS DP Some SMV option modules are capable of supporting multiple protocols therefore it is necessary to set the required protocol The option module is only initialised after a protocol has been s...

Страница 17: ...bps 7 1 5Mbps 8 3Mbps 9 6Mbps 10 12Mbps 4 3 5 Data Mapping The SMV PROFIBUS DP module has support for up to 6 cyclic data channels in both directions Cyclic data configuration is described in full in section 5 The default mapping for SMV PROFIBUS DP is 2 Data IN words and 2 Data OUT words the configuration is shown in Table 5 Table 5 Default Mapped Cyclic Data Data OUT Channel Mapped Function Data...

Страница 18: ... Table 6 for the Node Status description Table 6 Module Status P419 Value Node Status Description 0 Module Offline No node action 1 Baud Rate Search Detecting the baud rate set by the network master 2 Waiting for Parameterization Waiting for network master setup 3 Waiting for Configuration Data Waiting for network master to establish cyclic message format 4 Data Exchange Cyclic data has been estab...

Страница 19: ...MV PROFIBUS DP module has 6 cyclic OUT channels each of which utilises 1 WORD of data Table 7 lists the mapping destinations for OUT going data being sent from the network master Last mapping channel not equal to 0 sets the size of Dout data portion Table 7 Data OUT Dout Mappings Parameter Function Default Selection P440 Dout Channel 0 mapping 1 0 Disabled 1 SMV Control Word 2 Network Command Freq...

Страница 20: ...D of data In addition to the mappable functions listed in Table 8 any drive parameter can be used as a source parameter Simply enter the required parameter number into the appropriate mapping parameter Last mapping channel not equal to 0 sets the size of Din data portion Table 8 Data IN Din Mappings Parameter Function Default Selection P460 Din Channel 0 mapping 1 0 Disabled 1 SMV Status Word 2 Ac...

Страница 21: ...nd drive Refer to Table 9 Table 9 Directional Data Sizes Parameter Function Format Description P415 Master Slave Dout Data Size xx yy xx Master configured number of data WORDs yy Slave configured number of data WORDs P416 Master Slave Din Data Size xx yy EXAMPLE The master PLC is configured for the slave node to have 4 IN words and 6 OUT words The drive is configured for 2 IN words and 6 OUT words...

Страница 22: ...2 b1 b0 Reserved Network Reference Enable Network Control Enable Reserved Reserved Fault Reset Run Reverse Run Forward Table 11 SMV Control Word BIT Functions BIT Function Description 0 Run Forward Set to 1 to run the motor in the FORWARD direction 1 Run Reverse Set to 1 to run the motor in the REVERSE direction 2 Fault Reset A 0 to 1 transition will reset the drive from a trip condition 3 Reserve...

Страница 23: ... to FORWARD ONLY the drive will not be able to run in the reverse direction For the purpose of absolute clarity 0 1 is the transition from 0 to 1 and 1 0 is the transition from 1 to 0 5 4 3 P44x 2 Network Frequency Setpoint The Network Frequency Setpoint is represented as an unsigned Hz value This mapping along with the use of the correct Control Word Bits allows the drive frequency setpoint to be...

Страница 24: ...ction of Rotation 0 CW FORWARD 1 CCW REVERSE 3 Quick Stop Set to 1 to disable the drive and stop the ramp time defined in P127 4 Reserved 5 Reserved 6 Reserved 7 Reserved 8 Network Control Enable 0 Local Control 1 Network Control 9 Controller Inhibit Set to 1 to disable the drive and allow the motor to coast to a stop 10 Reserved 11 Fault Reset A 0 to 1 transition will reset the drive from a trip ...

Страница 25: ...02EE Example 2 P44x 7 Speed Setpoint value to be transmitted from the network master 750rpm The actual value transmitted to the drive must be 750 0x02EE Speed Setpoint value to be transmitted from the network master 333rpm The actual value transmitted to the drive must be 333 0xFEB3 If Reverse Direction is enabled the drive will reverse as appropriate 5 4 6 P44x 5 Network PID Setpoint The Network ...

Страница 26: ... Word b15 b14 b13 b12 b11 b10 b9 b8 Reserved Reserved Reserved Reserved Reserved Activate Relay Activate Digital Output Reserved b7 b6 b5 b4 b3 b2 b1 b0 Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved 5 4 9 P44x 9 Network Analog I O Control Value To utilise the drive s analog output directly from the network master set P150 9 Analog Output Network Controlled This mapping fu...

Страница 27: ...ing Reverse 1 Indicates that the drive is running in the REVERSE direction 4 Drive Ready 1 Drive ready 5 Network Control Status 0 Local Control 1 Network Control 6 Setpoint Status 0 Local Speed Reference 1 Network Speed Reference 7 At Setpoint Speed 0 Actual output frequency Setpoint value 1 Actual output frequency Setpoint value 8 Actual Setpoint Reference Source 0 Keypad 4 Preset 2 8 Preset 6 1 ...

Страница 28: ...ibited 2 Current Limit Status 0 Current limit not reached 1 Current limit reached 3 Reserved 4 At Setpoint Speed 0 Actual output frequency Setpoint value 1 Actual output frequency Setpoint value 5 Above Speed 0 Actual output frequency P136 value 1 Actual output frequency P136 value 6 At Zero Speed 0 Actual output frequency 0 Hz 1 Actual output frequency 0 Hz 7 Controller Inhibit 0 Controller Enabl...

Страница 29: ...uick Stop is Active 2 Cmd Direction 0 Commanded direction is FORWARD 1 Commanded direction is REVERSE 3 Actual Direction 0 Actual direction is FORWARD 1 Actual direction is REVERSE 4 Setpoint Status 0 Setpoint source is local 1 Setpoint source control is from network 5 Operating Mode 0 Drive in Speed control mode 1 Drive in Torque control mode 6 PID Mode Status 0 PID off open loop 1 PID on closed ...

Страница 30: ...o avoid tripping HF fault due to excessive motor regen 2 s max 12 DC Injection brake activated 13 Flying Restart Attempt after Fault 14 Current Limit Reached 15 Fast Current Limit Overload 16 Drive is in Sleep Mode 5 4 16 P46x 7 Drive Fault Status The Drive Fault Status indicates the drive s present fault condition Table 23 Drive Fault Status Fault Codes Fault Number Drive Display Fault Descriptio...

Страница 31: ...8 Illegal OPCO Fault 25 F F9 Illegal Address Fault 26 F bF Drive Hardware Fault 27 F F12 AD Offset Fault 28 F JF RKPD Lost Fault 29 F AL Assertion Level switched during Operation Fault 30 F F4 FGD Missing Fault 31 F F0 PW Missing Fault 32 F FOL Follower Loss 33 F F11 Internal Communication from JK1 Lost Fault 34 F ntF Module Communication SPI Timeout Fault 35 F fnr FNR Invalid Message Received Fau...

Страница 32: ...TB14 Output Active TB13C Input Active b7 b6 b5 b4 b3 b2 b1 b0 TB13B Input Active TB13A Input Active Reserved TB1 Active Reserved Reserved Reserved Reserved 5 4 18 P46x 9 Analog 0 10V Input Analog Input 0 10V in 0 1 VDC increments Received Value 0x3A 5 8 VDC 5 4 19 P46x 10 Analog 4 20mA Input Analog Input 4 20mA in 0 1 mA increments Received Value 0xA5 16 5 mA 5 4 20 P46x 11 Actual PID Setpoint Sig...

Страница 33: ...ds Parameter Access Table 25 Acyclic Modes P431 Value Acyclic Mode Description 0 Disabled No acyclic parameter access 1 4WPA F 4 word parameter access at front 2 4WPA E 4 word parameter access at end 6 2 2 Acyclic Mode 1 P431 1 Mode 1 4WPA F Setting this mode configures the PROFIBUS DP module to expect 4 addition cyclic words at the FRONT of all normal process cyclic data 6 2 3 Acyclic Mode 2 P431...

Страница 34: ...rds of data Table 26 4WPA Format Word Byte Function 0 0 Function Code 1 Access Control Status 1 2 Parameter Number Byte 2 MSB 3 Byte 3 LSB 2 4 Sub Index 5 Data Word Byte 5 MSB 3 6 Byte 6 LSB 7 Reserved 6 3 1 4WPA Function Code Byte 0 The purpose of the Function Code is to provide control and status information of the acyclic data Table 27 4WPA Function Code Bit Description 0 Note 0 3 6 are Decimal...

Страница 35: ...ake Master toggles this bit to indicate a new message The old command if not finished is cancelled NOTE Bits 0 to 6 are set by the module Bit 7 is set by the master The module matches the state of bit 7 in its response message NOTE 1 Bit 7 of the Access Status byte will cause the message to be executed when it changes state Each time this bit changes state it indicates a new request is being made ...

Страница 36: ...ing a Write this contains the data to be written from the master During a reply message from the drive this will contain the drive parameter data Byte 5 is the Upper Byte of the 16 Bit Data Word Byte 6 is the Lower Byte of the 16 Bit Data Word 6 3 6 4WPA Reserved Byte 7 Reserved 6 4 Acyclic Parameter Access Examples Only the acyclic parameter information is configured for the these examples Exampl...

Страница 37: ...te 3 0x12 or 0x92 Note 2 0x00 0xA4 0x00 0x00 0x00 0x00 Read Valid Response Parameter does not exist Parameter 164 Sub Index Data Reserved Example 2 Write Accel1 parameter 104 Valid Transmission SEND message consisting of Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 0x06 0x80 or 0x00 Note 1 0x00 0x68 0x00 0x01 0xC2 0x00 Write Toggle Parameter 104 Sub Index Data 450 Reserved RECEIVE respo...

Страница 38: ...d Toggle Parameter 500 Sub Index Data Reserved RECEIVE response consisting of Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 0x03 0x10 or 0x90 Note 2 0x01 0xF4 0x01 0x0D Note 4 0x00 0x00 Read Valid Response Parameter 500 Sub Index Data 3 External Fault 4 No Fault Reserved NOTE 1 Bit 7 of the Access Status byte will cause the message to be executed when it changes state Each time this bit ...

Страница 39: ... Status Default N A Range 0 7 Access RO Type Integer Table 30 Module Status P402 Value Description 0 Not Initialised 1 Initialisation Module to EPM 2 Initialisation EPM to Module 3 Online 4 Error Failed Initialisation 5 Error Time Out 6 Error Module Mismatch P401 7 Error Protocol Mismatch P400 7 1 3 Restore Defaults P403 Restore Defaults Default N A Range 0 1 Access RW Type Integer Table 31 Restor...

Страница 40: ...are revision in the format of xx yy where xx Major version and yy Minor version 7 1 6 Module Internal Code P495 Module Internal Code Default 209 yy Range Access RO Type Integer Displays the internal code revision in the format of xxx yy The display alternates between xxx and yy 7 1 7 Missed Messages P498 and P499 Missed Messages Default N A Range Access RO Type Integer Table 33 Missed Messages Par...

Страница 41: ...ange 0 655 35 sec Access RO Type Integer This parameter displays the Monitoring Watchdog Time in seconds set by the network master during the parameterization phase 7 3 2 Master Monitoring Time out Action P424 Master Monitoring Time out Action Default 4 Range 0 4 Access RW Type Integer This parameter controls the action to be taken in the event of a Master Monitoring Time out Table 35 Master Monit...

Страница 42: ...ype Integer This parameter controls the action to be taken in the event of a Data Exchange Time out Table 36 Data Exchange Time out Action P426 Value Description Time out Action 0 No Action Only Active in Network Control n xxx 1 Stop controlled by P111 2 Quick Stop 3 Inhibit Coast to Stop 4 Fault F nf2 7 4 3 Data Exchange Frequency P428 Data Exchange Frequency Default N A Range 0 999 Access RO Typ...

Страница 43: ...h allows multiple cyclic channels to be suspended and updated using the SYNC and FREEZE commands The SYNC Command Controls data to the drive Dout The SYNC command will cause a single transfer of the previously grouped data and stop any more data from being received by the drive The SYNC command may be repeated while in this state to allow another single transfer of data to the drive Issuing an UNS...

Страница 44: ...his parameter displays in bytes the total amount of Dout data including outward going 4WPA data 7 7 2 Din Data Size P469 Din Data Size in Bytes Default N A Range 0 20 Access RO Type Integer This parameter displays in bytes the total amount of Din data including incoming 4WPA data 7 8 Debug Data Viewer The Debug Data Viewer parameters enable the viewing of raw data being passed between the network ...

Страница 45: ...ata value of the Dout word 7 8 3 Din Data Monitor Select P470 Din Data Monitor Select Default 0 Range 0 255 Access RW Type Integer This parameter selects which Din word including 4WPA of data will be monitored 7 8 4 Din Data Monitor Value P471 Din Data Monitor Value Default 0 Range 0 65535 Access RO Type Integer This parameter displays the actual data value of the Din word ...

Страница 46: ... reset PROFIBUS DP parameters to factory default using P403 Improper wiring Check wiring between the PROFIBUS DP network and communication module Ensure that the terminal block is properly seated Check connection between module and drive PROFIBUS DP write commands are ignore or return exceptions Network enabled terminal is either open or not configured Configure one of the input terminals P121 P12...

Страница 47: ...Size P416 Din Data Size RO P418 Re Initialise RW 4 3 6 Re initialising P419 Node Status RO 4 3 7 Check Node Status P420 Reserved RO Factory Reference P421 Sync and Freeze Status RO 7 6 Sync and Freeze P423 Master Monitoring Time out RO 7 3 Master Monitor P424 Master Monitoring Time out Action 4 RW P425 Data Exchange Monitoring Time out RO 7 4 Data Exchange P426 Data Exchange Monitoring Time out Ac...

Страница 48: ...ing 0 RW P464 Din Channel 4 mapping 0 RW P465 Din Channel 5 mapping 0 RW P469 Total Din Data Size in Bytes 0 RO 7 7 Data Sizes P470 Din Data Monitor Select 0 RW 7 8 Debug Data Viewer P471 Din Data Monitor Value 0 RO P494 Module Firmware Version x xx RO 7 1 5 Module Firmware P495 Module Internal Code 209 yy RO 7 1 6 Module Internal Code P498 Missed Messages Drive to Module RO 7 1 7 Missed Messages ...

Страница 49: ...AC Technology Corporation 630 Douglas Street Uxbridge MA 01569 Sales 800 217 9100 Service 508 278 9100 www actech com CMVPFB01A ...

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