background image

Page 15

FIGURE 17

ROLLOUT SWITCH (S47)

MANUAL

RESET BUTTON

4–Primary Limit Control (S10)

The primary limit (S10) on G25MV units is located in the
middle of the heating vestibule panel (see figure 16). S10
is the same type of limit as shown on the top of figure 14.
When excess heat is sensed in the heat exchanger, the
limit will open. If the limit is tripped, the burner control
energizes the supply air blower and closes the gas
valve. The limit automatically resets when unit temper-
ature returns to normal. The switch is factory set and
cannot be adjusted. The switch has different setpoints
for each unit model number. See table 7. The setpoint
will also be printed on the side of the limit.

TABLE 7

PRIMARY LIMIT CONTROL (S10)

UNIT

ACTUATE

TEMPERATURE

G25MV3–60

OPEN

200

F + 5

F (93.3

C + 2.8

C)

G25MV3–60

CLOSE

170

F + 8

F (76.7

C + 4.4

C)

G25MV3–75

OPEN

175

F + 5

F (79.4

C + 2.8

C)

G25MV3–75

CLOSE

145

F + 8

F (62.8

C + 4.4

C)

G25MV5–100

OPEN

190

F + 10

F (87.8

C + 5.6

C)

G25MV5–100

CLOSE

160

F + 8

F (71.1

C + 4.4

C)

G25MV5–120

OPEN

150

F + 5

F (65.6

C + 2.8

C)

G25MV5–120

CLOSE

120

F + 8

F (48.9

C + 4.4

C)

5–Gas Valve (GV1)

The G25MV uses a gas valve manufactured by White
Rodgers. The valve is a two-stage internally redundant
to assure safety shut–off. If the gas valve must be re-
placed, the same type valve must be used.

24VAC terminals and gas control knob are located on top
of the valve. All terminals on the gas valve are connected
to wires from the electronic burner control. 24V applied to
the terminals energizes the valve.

Inlet and outlet pressure taps are located on the valve. A
regulator adjustment screw is located on the side of the
valve. Refer to figure 18 for location of valve features.

NOTE–Do not attempt to regulate low fire manifold
pressure.

FIGURE 18

WHITE RODGERS 36E SERIES GAS VALVE

GAS VALVE SHOWN IN OFF POSITION

HIGH FIRE

MANIFOLD
PRESSURE

ADJUSTMENT

ON SIDE

MANIFOLD
PRESSURE

OUTLET ON SIDE

6–Hot Surface Ignitor

Figure 20 shows the arrangement of the hot surface
ignitor in perspective with the rest of the burner assembly.
The burner control uses hot surface to ignite the two right-
most burners and the burners cross-light to the left. A
flame retention ring in the end of each burner is used to
maintain correct flame length and shape and to keep the
flame from lifting off the burner head. The hot surface
ignitor is rated at 1800

F (982

C) in 17 seconds with a

120VAC 4 amp power source.

7–Flame Sensor

Figure 20 shows the arrangement of flame sensor in
perspective with the rest of the burner assembly. The
flame sensor uses flame rectification to sense com-
bustion. Figure 19 shows the gap between tip of the
electrode and the burner surface.

FIGURE 19

FLAME SENSOR TO BURNER GAP

BURNER

FLAME SENSOR

3/4”

Содержание G25MV Series

Страница 1: ...equipped with an electronic vari able speed VSM fan motor The VSM motor maintains a specified air volume throughout the entire external static range Units may be installed in upflow downflow or horizo...

Страница 2: ...er is furnished with kit 2 in x 3 in 51 mm x 76 mm flue adaptor furnished with 60 input furnaces for connection to furnace induced draft blower 2 in x 4 in 51 mm x102 mm flue adaptor furnished with 75...

Страница 3: ...LIMITS FRONT LOUVERED PANEL DOOR INTERLOCK SWITCH BURNER CONTROL BOARD TRANSFORMER PRESSURE SWITCHES NOx TURBULATOR VSP2 BOARD FLUE THERMOSTAT VARIABLE SPEED BLOWER MOTOR PRIMARY LIMIT G25MV BLOWER D...

Страница 4: ...erating If the combustion air prove switch closes the combustion air blower continues to operate for 30 seconds pre purge before allowing ignition Pre purge allows the heat exchanger to be cleared of...

Страница 5: ...Switch Open Failed to Prove Combustion Blower Operation or Blocked Vent Repair or Replace as Necessary Four Flashes Open Limit Check Primary Limit Rollout Switches and Secondary Limits Find source of...

Страница 6: ...range The unit uses the VSP2 1 variable speed control board located on the blower access door which controls the blower speed and provides diagnostic LEDs The control has both a non adjustable factor...

Страница 7: ...Ref V ICM2 reference voltage PIN 11 Heat Tap Heating blower speed programming PIN 12 C 24 VAC common PIN 13 cfm Motor speed diagnostic signal Diagnostic LED Lights ON OFF DS3 indicates there is a dem...

Страница 8: ...mony II zoning applications HEATING BLOWER jumper must be in position 2 The HEAT jumper is used to set the blower speed to obtain the required CFM as outlined in HEAT SPEED section of the tables on pa...

Страница 9: ...indicate the blower is operating NOTE In Harmony II zoning ap plications HTG BLOWER jumper must be in position 2 HARMONY ZONED APPLICATIONS The blower speed is controlled by the PWM pulse width modula...

Страница 10: ...This allows for precise control of motor speed and allows the motor to compensate for varying load conditions as sensed by the controller In this case the controller monitors the static workload on th...

Страница 11: ...s down Then the motor will immediately attempt a restart The shutdown feature provides protection in case of a frozen bearing or blocked blower wheel The motor may attempt to start eight times If the...

Страница 12: ...oke Coil L13 A choke coil is used on all G25MV units The choke is located on the blower housing and is used to block radio frequency interference Precautions If the G25MV or its electronically control...

Страница 13: ...auto reset switches which actuate on a temperature rise The switches are factory set and cannot be adjusted The 1 S21 limit shown on the top opens at 140 F 5 F 60 0 C 2 8 C on a temperature rise and...

Страница 14: ...mit located on top of combustion air blower collector box see figure 15 The limit is a N C SPST auto reset limit which opens at 200 F 5 F 93 3 C 2 8 C on a temperature rise and closes at 160 F 8 F 71...

Страница 15: ...same type valve must be used 24VAC terminals and gas control knob are located on top of the valve All terminals on the gas valve are connected to wires from the electronic burner control 24V applied t...

Страница 16: ...to atmospheric pres sure If the flue becomes obstructed during operation and either switch senses a loss of negative pressure pressure becomes more equal with atmospheric pressure the switch opens th...

Страница 17: ...anual shut off valve before pressure testing to isolate furnace from gas supply FIGURE 22 MANUAL MAIN SHUT OFF VALVE GAS VALVE WILL NOT HOLD TEST PRESSURE IN EXCESS OF 0 5 PSIG 14 W C GAS VALVE CAP GA...

Страница 18: ...ered panel and disconnect the sensor wire from the flame sensor 2 Place meter in series between flame sensor and sensor wire Connect the positive lead of meter to the sensor wire and the negative lead...

Страница 19: ...the return duct as above For systems with non ducted returns leave the other end of the manometer open to the atmosphere 3 With only the blower motor running and the evaporator coil dry observe the ma...

Страница 20: ...lly clean piping thor oughly after leak detection has been completed Can cause damage to piping resulting in gas leaks fire or explosion C Supply Air Blower Check and clean blower wheel Motors are pre...

Страница 21: ...5 The combustion air blower B6 is energized by A3 If the gas valve is energized on high fire then B6 is energized on high speed if the gas valve is energized on low fire then B6 is energized on low s...

Страница 22: ...ANGED THROUGHOUT SEQUENCE THERMOSTAT CALLS FOR COOLING SYSTEM FAN SWITCHES TO HEATING SPEED AFTER SELECTED DELAY ACCA ACCH TERMINALS REMAIN ENERGIZED SYSTEM FAN SWITCHES TO CONTINUOUS SPEED AND ENERGI...

Страница 23: ...OCKOUT MAIN VALVE OFF COMBUSTION AND SYSTEM FANS ON RESET OR REPLACE ROLLOUT SWITCH BURNER CONTROL LED 4 flashes MAIN VALVE OFF COMBUSTION SYSTEM FANS ON SEQUENCE HOLDS UNTIL SWITCH CLOSES BURNER CONT...

Страница 24: ...NO NO YES YES DOES UNIT OPERATE CHECK 1 UNIT POWER 2 INTERLOCK SWITCH 3 TRANSFORMER 4 LIMIT SWITCH END OF TEST REPLACE THE VSP2 1 HEATING MODE NO YES YES YES AFTER THE SELECTED TIME DOES BLOWER TURN...

Отзывы: