background image

Page 12

External Operation (Speed Tap Priority)

Figure 12 shows the two quick-connect jacks (J48 and
J49) which connect the motor to the G25MV. Jack J48 is
the power plug and jack J49 connects the unit controls
to the motor.

Line voltage must be applied to J48 pin 5 in order for the
motor to operate. When using 120VAC pins 1 and 2
must be jumpered. When control voltage is applied to
J49 pin 3 and 15 (single stage heating and cooling), the
motor is energized on the low speed heat/cool tap.

When voltage is applied to J49 pin 2 in addition to pin 3
and 15 (second stage heating), the blower is energized
on the high speed heating tap. When voltage is applied
to J49 pin 10 in addition to pin 3 and 15 (second stage
cooling), the blower is energized on the high speed
heating tap. The motor assigns priority to J49 pin 2 so that
if a call for cooling and a call for heating are concurrent,
heating call overrides and the blower operates on high
speed heating tap.

FIGURE 12

POWER

CONNECTOR J48

CONTROL

CONNECTOR J49

BLOWER B3 HARNESS CONNECTORS

J49

PIN 1 - C1
PIN 2 - W / W1
PIN 3 - C2
PIN 4 - Delay
PIN 5 - Cool
PIN 6 - Y1
PIN 7 - Adjust
PIN 8 - 0ut
PIN 9 - 0
PIN 10 - BK / PWM
PIN 11 - Heat
PIN 12 - R
PIN 13 - EM / W2
PIN 14 - Y / Y2
PIN 15 - G
PIN 16 - Out +

J48

PIN 1 - Jumper PIN 1 to PIN2 for 120VAC line input only.
PIN 2 - Jumper PIN 1 to PIN2 for 120VAC line input only.
PIN 3 - Ground
PIN 4 - AC Line
PIN 5 - AC Line

1

1

DANGER

Do not attempt to repair electronically controlled
blower motor or VSP2-1. There are no field service-
able parts. If either component appears to be faulty
after following checkout procedure, replace entire
component then recheck for proper operation.

2–Choke Coil (L13)

A choke coil is used on all G25MV units. The choke is
located on the blower housing and is used to block radio
frequency interference.

Precautions

If the G25MV or its electronically controlled blower motor
is improperly or inadequately grounded, it may cause
television interference (commonly known as RFI or radio
frequency interference).

This interference is caused by internal switching fre-
quencies of the motor controller (see figure 13). TV
interference may show up as small specks or lines
which randomly appear on the TV screen accompanied
by pops or clicks in the sound. Before attempting any ser-
vice, make sure the indoor unit is causing the interference.
To check, disconnect power to indoor unit then check TV
for continued signs of interference.

TV interference may be stopped by making sure the
motor is solidly grounded to the cabinet (metal to
metal) and by making sure the cabinet is solidly
grounded. If TV interference persists, make sure the
television (and all affected RF appliances) are moved
away from the G25MV. Also make sure affected ap-
pliances are connected to a separate electrical circuit.

ÇÇÇÇÇÇÇÇÇÇÇÇÇ

ÇÇÇÇÇÇÇÇÇÇÇÇÇ

ÇÇÇÇÇÇÇÇÇÇÇÇÇÇ

ÇÇÇÇÇÇÇÇÇÇÇÇÇÇ

ÇÇÇÇÇÇÇÇÇÇÇÇÇÇ

FIGURE 13

ECM SWITCHING FREQUENCY

WINDING #1

WINDING #2

WINDING #3

OUTPUT FROM CONTROLLER TO MOTOR WINDINGS

O volts

325VDC

One cycle

O volts

325VDC

O volts

325VDC

The electrical pulses to the windings cycle on and off at a

rate of 20,000 cycles per second (20Khz, this is called the

switching frequency). The effective D.C. voltage can be var-

ied by changing the pulse width. The switching frequency is

necessary in order to vary the speed of the motor. If the mo-

tor is not securely grounded to the cabinet and if the cabinet

is not securely grounded, the switching frequency may

cause television interference.

One Pulse

O volts

325VDC

ONE

ELECTRICAL PULSE

Switching Frequency

20Khz

Ç

PULSE ON

PULSE OFF

Ç

Ç

WINDING OFF

Содержание G25MV Series

Страница 1: ...equipped with an electronic vari able speed VSM fan motor The VSM motor maintains a specified air volume throughout the entire external static range Units may be installed in upflow downflow or horizo...

Страница 2: ...er is furnished with kit 2 in x 3 in 51 mm x 76 mm flue adaptor furnished with 60 input furnaces for connection to furnace induced draft blower 2 in x 4 in 51 mm x102 mm flue adaptor furnished with 75...

Страница 3: ...LIMITS FRONT LOUVERED PANEL DOOR INTERLOCK SWITCH BURNER CONTROL BOARD TRANSFORMER PRESSURE SWITCHES NOx TURBULATOR VSP2 BOARD FLUE THERMOSTAT VARIABLE SPEED BLOWER MOTOR PRIMARY LIMIT G25MV BLOWER D...

Страница 4: ...erating If the combustion air prove switch closes the combustion air blower continues to operate for 30 seconds pre purge before allowing ignition Pre purge allows the heat exchanger to be cleared of...

Страница 5: ...Switch Open Failed to Prove Combustion Blower Operation or Blocked Vent Repair or Replace as Necessary Four Flashes Open Limit Check Primary Limit Rollout Switches and Secondary Limits Find source of...

Страница 6: ...range The unit uses the VSP2 1 variable speed control board located on the blower access door which controls the blower speed and provides diagnostic LEDs The control has both a non adjustable factor...

Страница 7: ...Ref V ICM2 reference voltage PIN 11 Heat Tap Heating blower speed programming PIN 12 C 24 VAC common PIN 13 cfm Motor speed diagnostic signal Diagnostic LED Lights ON OFF DS3 indicates there is a dem...

Страница 8: ...mony II zoning applications HEATING BLOWER jumper must be in position 2 The HEAT jumper is used to set the blower speed to obtain the required CFM as outlined in HEAT SPEED section of the tables on pa...

Страница 9: ...indicate the blower is operating NOTE In Harmony II zoning ap plications HTG BLOWER jumper must be in position 2 HARMONY ZONED APPLICATIONS The blower speed is controlled by the PWM pulse width modula...

Страница 10: ...This allows for precise control of motor speed and allows the motor to compensate for varying load conditions as sensed by the controller In this case the controller monitors the static workload on th...

Страница 11: ...s down Then the motor will immediately attempt a restart The shutdown feature provides protection in case of a frozen bearing or blocked blower wheel The motor may attempt to start eight times If the...

Страница 12: ...oke Coil L13 A choke coil is used on all G25MV units The choke is located on the blower housing and is used to block radio frequency interference Precautions If the G25MV or its electronically control...

Страница 13: ...auto reset switches which actuate on a temperature rise The switches are factory set and cannot be adjusted The 1 S21 limit shown on the top opens at 140 F 5 F 60 0 C 2 8 C on a temperature rise and...

Страница 14: ...mit located on top of combustion air blower collector box see figure 15 The limit is a N C SPST auto reset limit which opens at 200 F 5 F 93 3 C 2 8 C on a temperature rise and closes at 160 F 8 F 71...

Страница 15: ...same type valve must be used 24VAC terminals and gas control knob are located on top of the valve All terminals on the gas valve are connected to wires from the electronic burner control 24V applied t...

Страница 16: ...to atmospheric pres sure If the flue becomes obstructed during operation and either switch senses a loss of negative pressure pressure becomes more equal with atmospheric pressure the switch opens th...

Страница 17: ...anual shut off valve before pressure testing to isolate furnace from gas supply FIGURE 22 MANUAL MAIN SHUT OFF VALVE GAS VALVE WILL NOT HOLD TEST PRESSURE IN EXCESS OF 0 5 PSIG 14 W C GAS VALVE CAP GA...

Страница 18: ...ered panel and disconnect the sensor wire from the flame sensor 2 Place meter in series between flame sensor and sensor wire Connect the positive lead of meter to the sensor wire and the negative lead...

Страница 19: ...the return duct as above For systems with non ducted returns leave the other end of the manometer open to the atmosphere 3 With only the blower motor running and the evaporator coil dry observe the ma...

Страница 20: ...lly clean piping thor oughly after leak detection has been completed Can cause damage to piping resulting in gas leaks fire or explosion C Supply Air Blower Check and clean blower wheel Motors are pre...

Страница 21: ...5 The combustion air blower B6 is energized by A3 If the gas valve is energized on high fire then B6 is energized on high speed if the gas valve is energized on low fire then B6 is energized on low s...

Страница 22: ...ANGED THROUGHOUT SEQUENCE THERMOSTAT CALLS FOR COOLING SYSTEM FAN SWITCHES TO HEATING SPEED AFTER SELECTED DELAY ACCA ACCH TERMINALS REMAIN ENERGIZED SYSTEM FAN SWITCHES TO CONTINUOUS SPEED AND ENERGI...

Страница 23: ...OCKOUT MAIN VALVE OFF COMBUSTION AND SYSTEM FANS ON RESET OR REPLACE ROLLOUT SWITCH BURNER CONTROL LED 4 flashes MAIN VALVE OFF COMBUSTION SYSTEM FANS ON SEQUENCE HOLDS UNTIL SWITCH CLOSES BURNER CONT...

Страница 24: ...NO NO YES YES DOES UNIT OPERATE CHECK 1 UNIT POWER 2 INTERLOCK SWITCH 3 TRANSFORMER 4 LIMIT SWITCH END OF TEST REPLACE THE VSP2 1 HEATING MODE NO YES YES YES AFTER THE SELECTED TIME DOES BLOWER TURN...

Отзывы: