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506694-01

Issue 1720

Page 7 of 16

Brazing Connections

Use the procedures outline in Figure 6A and Figure 6B for 

brazing line set connections to service valves.

When using a high pressure gas such as dry 

nitrogen to pressurize a refrigeration or air 

conditioning system, use a regulator that 

can control the pressure down to 1 or 2 psig 

(6.9 to 13.8 kPa). 

 WARNING

Danger  of  fire.  Bleeding  the  refrigerant 

charge from only the high side may result 

in pressurization of the low side shell and 

suction tubing. Application of a brazing 

torch to a pressurized system may result 

in ignition of the refrigerant and oil mixture 

- Check the high and low pressures 

before applying heat.

 WARNING

Allow braze joint to cool before removing the wet rag 

from the service valve. Temperatures above 250ºF can 

damage valve seals.

 IMPORTANT

Use silver alloy brazing rods with 5% minimum silver 

alloy for copper-to-copper brazing. Use 45% minimum 

alloy for copper-to-brass and copper-to-steel brazing.

 IMPORTANT

Brazing  alloys  and  flux  contain  materials  which  are 

hazardous to your health.
Avoid breathing vapors or fumes from brazing 

operations. Perform operations only in well-ventilated 

areas.
Wear gloves and protective goggles or face shield to 

protect against burns.
Wash hands with soap and water after handling brazing 

alloys and flux.

 CAUTION

Содержание 13ACD-018-230

Страница 1: ...rged with dry nitrogen The unit is intended for installation in existing HCFC 22 systems Carefully follow all installation procedures Open both service valves to evacuate system This unit is construct...

Страница 2: ...ce included with outdoor unit or thermal expansion valve TXV See the 13ACD product specification sheet for approved fixed orifice sizes and expansion valve kit match ups Important The air conditioning...

Страница 3: ...K SEATED OPENED BALL SHOWN CLOSED SERVICE PORT CORE TO INDOOR UNIT TO OUTDOOR UNIT TO OPEN ROTATE STEM COUNTERCLOCKWISE 90 TO CLOSE ROTATE STEM CLOCKWISE 90 SERVICE PORT SERVICE PORT CAP STEM CAP VALV...

Страница 4: ...rnal pressure relief valve Compressor has internal vacuum protection that is designed to unload the scrolls compressor stops pumping when the pressure ratio meets a certain value or when the suction p...

Страница 5: ...ANEL MINIMUM CLEARANCE ABOVE UNIT NOTES Clearance to one of the other three sides must be 36 inches 914mm Clearance to one of the remaining two sides may be 12 inches 305mm and the final side may be 6...

Страница 6: ...ides information on replacement of existing line set If replacement line set is not required then proceed to Brazing Connections on Page 7 Refrigerant Line Set Field refrigerant piping consists of liq...

Страница 7: ...ay result in ignition of the refrigerant and oil mixture Check the high and low pressures before applying heat WARNING Allow braze joint to cool before removing the wet rag from the service valve Temp...

Страница 8: ...OM SERVICE VALVE Flow regulated nitrogen at 1 to 2 psig through the low side refrigeration gauge set into the liquid line service port valve and out of the suction vapor line service port valve CUT AN...

Страница 9: ...RVICE VALVE PREPARATION FOR NEXT STEP 7 WARNING 1 FIRE PERSONAL INJURY OR PROPERTY DAMAGE will result if you do not wrap a wet cloth around both liquid and suction line service valve bodies and copper...

Страница 10: ...H Use a field provided fitting to temporary reconnect the liquid line to the indoor unit s liquid line orifice housing LOW HIGH EXISTING INDOOR UNIT GAUGE MANIFOLD INVERTED CYLINDER CONTAINS CLEAN LI...

Страница 11: ...d end of the expansion valve and lightly lubricate the connector threads and expose surface of the Teflon ring with refrigerant oil C Attach the stubbed end of the expansion valve to the liquid line o...

Страница 12: ...unit A trace amountis a maximum of two ounces 57 g refrigerant or three pounds 31 kPa pressure Close the valve on the HCFC 22 cylinder and the valve on the high pressure side of the manifold gauge set...

Страница 13: ...nnect the manifold gauge to the vacuum pump turn the pump on and continue to evacuate the line set and indoor unit until the absolute pressure does not rise above 500 microns 29 9 inches of mercury wi...

Страница 14: ...HERMOSTAT 5 FEET 1 5M CHECK EXISTING ROOM THERMOSTAT Any excess high voltage field wiring should be trimmed and secured away from any low voltage field wiring To facilitate a conduit a cutout is locat...

Страница 15: ...system using evacuating procedure provided in this instruction 3 Use nitrogen to break the vacuum and install a new filter drier in the system 4 Evacuate the system again using evacuating procedure p...

Страница 16: ...per tension 5 Check all wiring for loose connections 6 Check for correct voltage at unit blower operating 7 Check amp draw on blower motor Motor Nameplate _________ Actual __________ Indoor Coil 1 Cle...

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