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Superabrasive

 

 

User

 

Manual

  

Original

 

Language

 

Lavina®

 

30G

S

 

 

6/2014

 

11

 

CONTROL

 

BOARD

 

THE

 

CONTROL

 

BOARD

 

1

 

Start/Stop

 

Engine

 

switch

  

Turn

 

key

 

to

 

the

 

right

 

for

 

contact

 

full

 

right

 

for

 

starting

 

the

 

engine,

 

to

 

stop

 

key

 

to

 

left

 

full

 

left

 

is

 

contact

 

2

 

Start/Stop

 

clutch

  

Start

 

will

 

electronically

 

activate

 

the

 

grinding

 

plates

 

to

 

spin,

 

by

 

pushing

 

stop

 

it

 

will

 

disconnect

 

engine

 

from

 

grinding

 

heads

 

3

 

Throttle

 

Push

 

forward

 

to

 

accelerate.

 

4

 

Digital

 

RPM/workings

 

hours

 

indicator

  

When

 

the

 

motor

 

runs

 

it

 

indicates

 

the

 

revolutions

 

per

 

minute

 

of

 

the

 

motor,

 

see

 

the

 

conversion

 

table

 

to

 

know

 

the

 

rpm

 

of

 

the

 

tools.

 

When

 

the

 

motor

 

does

 

not

 

run,

 

it

 

indicates

 

the

 

worked

 

hours.

 

The

 

hour

 

meter

 

will

 

blink

 

between

 

48

52

 

hours

 

as

 

a

 

reminder

 

for

 

oil

 

change.

 

5

 

Fuse

  

Fuse

 

30

 

Amps

 

for

 

the

 

electrical

 

system.

 

6

 

Water

 

pump

 

switch

   

Lights

 

orange

 

when

 

the

 

water

 

pump

 

is

 

working.

 

STARTING

 

THE

 

MACHINE

 

First,

 

follow

 

the

 

directions

 

in

 

chapter

 

Safety

 

Devices

 

and

 

Safety

 

Instructions.

 

Check

 

oil

 

level.

 

Open

 

(counterclockwise)

 

the

 

service

 

valve

 

on

 

the

 

propane

 

tank

 

about

 

one

 

and

 

a

 

half

 

turns.

 

Next,

 

see

 

to

 

it

 

the

 

Start/Stop

 

clutch

 

button

 

(2)

 

is

 

in

 

stop

 

position

 

check

 

the

 

throttle

 

(3)

 

in

 

the

 

IDLE

 

position.

 

This

 

creates

 

a

 

vacuum

 

necessary

 

to

 

open

 

the

 

lock

off

 

valve

 

inside

 

the

 

regulator.

 

Actuation

 

of

 

the

 

throttle

 

lever

 

will

 

keep

 

the

 

lock

off

 

valve

 

from

 

opening

 

and

 

the

 

engine

 

from

 

getting

 

fuel

 

so

 

the

 

engine

 

will

 

not

 

start.

 

Proper

 

maintenance

 

will

 

insure

 

easy

 

starting.

 

Engage

 

starter

 

(1)

 

for

 

a

 

MAXIMUM

 

of

 

5

 

to

 

6

 

seconds

 

or

 

until

 

the

 

engine

 

fires.

 

Serious

 

starter

 

damage

 

will

 

result

 

if

 

this

 

is

 

exceeded

 

and

 

the

 

warranty

 

may

 

not

 

apply.

 

Operate

 

the

 

engine

 

at

 

half

 

throttle

 

for

 

approximately

 

two

 

minutes

 

for

 

proper

 

warm

up.

 

Then

 

advance

 

to

 

full

 

throttle

 

for

 

best

 

results.

 

If

 

working

 

wet,

 

add

 

water

 

to

 

the

 

floor

 

surface.

 

If

 

working

 

dry,

 

omit

 

this

 

step,

 

and

 

instead,

 

switch

 

on

 

the

 

vacuum

 

unit.

 

Finally,

 

hold

 

the

 

machine

 

firmly

 

and

 

push

 

the

 

start

 

of

 

the

 

Start/Stop

 

clutch

 

button

 

(2).

 

OPERATING

 

THE

 

MACHINE

 

Guide

 

the

 

machine

 

in

 

straight

 

lines

 

across

 

the

 

floor,

 

and

 

with

 

each

 

new

 

line

 

overlap

 

a

 

little

 

bit

 

of

 

the

 

previously

 

completed

 

surface.

 

Work

 

at

 

a

 

constant

 

speed

 

allowing

 

the

 

tools

 

time

 

to

 

work

 

at

 

a

 

speed

 

appropriate

 

for

 

the

 

tools’

 

grit

 

size.

 

Avoid

 

vibrations.

 

Do

 

not

 

stop

 

the

 

LAVINA®

 

S

 

machine

 

in

 

one

 

spot

 

while

 

the

 

tools

 

are

 

still

 

working

 

because

 

they

 

will

 

leave

 

marks

 

on

 

the

 

floor

 

surface.

 

When

 

working

 

wet,

 

open

 

the

 

water

 

tank

 

periodically

 

to

 

release

 

water

 

onto

 

the

 

floor

 

surface.

 

When

 

working

 

dry,

 

check

 

the

 

floor

 

surface

 

periodically

 

to

 

ensure

 

that

 

dust

 

is

 

not

 

accumulating

 

on

 

the

 

surface,

 

also

 

check

 

regularly

 

if

 

your

 

vacuum

 

works

 

properly.

 

STOPPING

 

THE

 

MACHINE

 

The

 

stopping

 

of

 

the

 

machine

 

must

 

be

 

done

 

gradually

 

until

 

the

 

motor

 

stops.

 

Do

 

not

 

stop

 

moving

 

the

 

machine

 

before

 

arresting

 

the

 

clutch

 

as

 

the

 

tools

 

could

 

damage

 

the

 

surface.

 

To

 

stop

 

push

 

Stop

 

clutch

 

button

 

(2),

 

then

 

close

 

(clockwise)

 

the

 

service

 

valve

 

on

 

the

 

propane

 

tank.

 

ALWAYS

 

allow

 

the

 

engine

 

to

 

run

 

until

 

it

 

stops

 

from

 

lack

 

of

 

fuel.

 

 

ONLY

 

IN

 

AN

 

EMERGENCY

 

should

 

the

 

"stop"

 

position

 

on

 

Start/Stop

 

Engine

 

switch

 

(1)

 

Disconnect

 

the

 

fuel

 

line

 

from

 

the

 

tank.

 

REMEMBER,

 

when

 

you

 

are

 

finished

 

with

 

the

 

machine,

 

store

 

the

 

propane

 

tank

 

outside

 

the

 

building,

 

in

 

a

 

SECURE

 

place

 

away

 

from

 

heat

 

or

 

direct

 

sunlight.

 

Use

 

the

 

Emergency

 

button

 

(9)

 

only

 

in

 

emergency

 

or

 

use

 

it

 

to

 

switch

 

the

 

power

 

totally

 

off.Remember

 

not

 

to

 

hold

 

the

 

machine

 

in

 

one

 

spot

 

before

 

turning

 

off

 

until

 

the

 

grinding

 

plates

 

stop

 

moving.

 

pm

 

engine

 

rpm

 

tools

 

2000

 

650

 

2100

 

683

 

2200

 

715

 

2300

 

748

 

2400

 

780

 

2500

 

813

 

2600

 

845

 

2700

 

878

 

2800

 

910

 

2900

 

943

 

3000

 

975

 

3100

 

1008

 

3200

 

1040

 

3300

 

1073

 

3400

 

1105

 

3500

 

1138

 

3600

 

1170

 

Figure 4.5 

Содержание 30G-S

Страница 1: ...Superabrasive Owner s Manual LAVINA 30G S 6 2014 1 LAVINA 30G S User Manual Tech Support Line 800 987 8403 www superabrasive com info superabrasive us CONTENT...

Страница 2: ...l out and submit our ONLINE WARRANTY FORM Customer Information Customer Name Business Name Street Address Street Address line 2 City State Zip Code Phone Number Email Address Machine Information Model...

Страница 3: ...ive is not liable for defects arising out of use of non OEM parts The warranty herein is non transferable and only applies to the original owner or purchaser of the machine The Warranty is void if the...

Страница 4: ...xploded View 15 8 MAINTENANCE AND INSPECTION Remark 16 Mechanical parts 16 Cleaning 16 Check Hourly 16 Check Daily 16 Check and replace after the first 8 working hours 16 Check and replace after the f...

Страница 5: ...mponent sections LAVINA 30G S MAIN DESIGN The two main components are the carriage and main head The handle on the frame is adjustable in height and allows the operator to work in a correct and safe p...

Страница 6: ...ical support call your local distributor or call Superabrasive Inc at 1 800 987 8403 or visit us at www superabrasive com where you can download a copy of this manual 2 SAFETY INSTRUCTIONS RECOMMENDED...

Страница 7: ...e with dirty air filters and machines operated in confined areas without adequate ventilation Another cause may be substandard inexpensive machines with no emissions control technology and improperly...

Страница 8: ...stamp of approval by these agencies further assures the operator that he or she is working with and around safe equipment NOTE In order to reduce all consequences of the above mentioned risks we advi...

Страница 9: ...ly They are responsible for the proper handling and storage of propane cylinders identifying potential hazards associated with his job and avoiding these hazards at all times PROPANE CYLINDERS The Pro...

Страница 10: ...the back of a vehicle and banging into other objects constitutes a hazard Avoid dropping or banging cylinders against sharp objects The propane cylinders are sturdily constructed but a series of hard...

Страница 11: ...ipment rated for 300 kg or 660 lbs STORAGE Always store and transport the LAVINA S machine in a dry place Never transport the LAVINA S machine unprotected it may be damaged if transported unprotected...

Страница 12: ...e that the plates are always clean before mounting WARNING Always Secure the Quickchange pads with the security plate Fig 4 3 lock with the tool holder key Fig 5 3 Diamond tools with Velcro are attach...

Страница 13: ...throttle for best results If working wet add water to the floor surface If working dry omit this step and instead switch on the vacuum unit Finally hold the machine firmly and push the start of the St...

Страница 14: ...dditional weights depend on the tools it is not always possible to add weights Some tools work too aggressively and the machine can stop The weight can be ordered with item number A 08 00 00 00 TOOL H...

Страница 15: ...back attachment NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide channels allowing for work on a cleaner surface and ensur...

Страница 16: ...2014 14 7 EXPLODED VIEW LAVINA 30G S GENERAL EXPLODED VIEW FIG 7 1 LAVINA 30G S TOP COVER EXPLODED VIEW 1 FIG 7 2 LAVINA 30G S PLANETARY DRIVE EXPLODED VIEW FIG 7 3 LAVINA 30G S TOP COVER EXPLODED VI...

Страница 17: ...30G S 6 2014 15 LAVINA 30G S BOTTOM COVER EXPLODED VIEW 1 FIG 7 5 LAVINA 30G S BOTTOM COVER EXPLODED VIEW 2 FIG 7 6 LAVINA 30G S CARRIAGE EXPLODED VIEW FIG 7 7 LAVINA 30G S TOOL HOLDER EXPLODED VIEW F...

Страница 18: ...uffers and spiders are consumables and must be visually checked daily and replaced if needed See flanges or discs are mounted locked well in place The key lock holders butterflies should be also check...

Страница 19: ...ore information refer to chapter troubleshooting below Dismount the tool holders See Troubleshooting replace all parts Spider buffers sealer caps O rings with the slightest damage or consume Open the...

Страница 20: ...fuel starvation Call your dealer or the factory for instructions on where to have the service valve replaced Meanwhile to get by you can continue to open the service valve until you do not hear a cli...

Страница 21: ...er Remove front Fig 9 4 1 and back belt protection Fig 9 4 2 Loose the motor base plate Fig 9 4 3 release the tension device Fig 9 4 4 and take out the belt Fig 9 4 5 Take off the engine Fig 9 4 6 Rea...

Страница 22: ...G TOOL HOLDERS TO CHANGE BUFFERS AND SPIDERS CHANGING V RINGS AND FELT RINGS To check or replace the buffers and the spiders the tool holders have to be dismounted Remove the countersunk screws on top...

Страница 23: ...V Ring down with the adaptor Fig 9 6 9 The lowest lip of the V Ring should only barely touch its gliding surface also never push the V Ring down with fingers Mount now the Felt ring on top Fig 9 6 10...

Страница 24: ...tary pulley see that the belt is behind the driving pulley Fig 9 9 3 Put the belt around the left roller of the tensioning device Fig 9 9 4 Put the tensioning device back in place and pull the belt fr...

Страница 25: ...T THE BELT WILL BE DESTROYED AND IT WILL NEVER RECOVER ITS ORIGINAL TENSION Loosen the contra nuts Fig 9 10 3 lightly loosen the three bolts of the tension device Fig 9 10 4 and adjust the tension wit...

Страница 26: ...11 9 push the sealer cap to dismount Fig 9 11 10 by mounting back secure with sealant Fig 9 11 11 center the holes to mount the pulley Fig 9 11 12 The two other pulleys loosen the five bolts of each...

Страница 27: ...nsferable and only applies to the original owner or purchaser of the machine The Warranty is void if the purchaser has not followed the maintenance plan stipulated by the machine s manual and warranty...

Страница 28: ...6X10ISO7380F Screw 2 L30G S 13 10 16DIN3017 Clamp 3 L30G S 14 F0708750 Clamp 1 L30G S 15 W2660 Tube 1 L30G S 16 MAR8 84 Tube 1 13 1 LAVINA 25G S GENERAL PARTS FOR MACHINES PRODUCED AFTER Jan 1 2014 Mo...

Страница 29: ...L25G 10 00 69 Front Guard 1 L30G S 20 L25S 15 00 23 Inspection Cover 1 L30G S 21 L25GS 18 30 00 Clamp head 1 13 2 LAVINA 25G S TOP COVER 1 PARTS FOR MACHINES PRODUCED AFTER Jan 1 2014 Model No Item N...

Страница 30: ...asher 4 L30G S 11 F13107 Bolt 4 L30G S 12 L25G 10 00 66 Tensioning Device Support 1 L30G S 13 M8X25DIN912 Screw 2 L30G S 14 M8X40DIN933 Bolt 1 L30G S 15 M6X10ISO7380F Screw 4 L30G S 16 L25G 10 05 00 B...

Страница 31: ...L30G S 20 L25P 01 03 00 09 Flange 1 L30G S 21 M8X25DIN7991 Screw 8 L30G S 22 L25G 10 00 64 Support Plate 1 L30G S 23 L25GS 10 03 00 Left Plate Assembly 1 L30G S 24 L25G 10 00 58 Bushing 1 L30G S 25 60...

Страница 32: ...A35 00 00 Tool Holder A35 3 L30G S 10 M6X10DIN7991 Screw 36 L30G S 11 L25LS 14 00 03 Outer Cover 3 L30G S 12 110X90X8 5 Felt Ring 3 L30G S 13 A37 00 01 Adaptor 3 L30G S 14 TWVA00800 V Ring Type A 3 L...

Страница 33: ...00 08 Washer 2 L30G S 6 L25G 10 00 17 Central Pulley 1 18 L25L 10 00 13 Sector 1 L30G S 7 L25SPS 00 00 00 15 Front Washer 1 19 L25L 10 00 11 Sector 1 L30G S 8 M6X16DIN7991 Screw 1 20 L25L 10 00 15 Sec...

Страница 34: ...0 01 01 Flow Unit Base 1 L30G S 5 L25G 20 00 04 Wheel 2 20 M5X12DIN6921 Bolt 4 L30G S 6 L32D 20 00 03 Wheel Cap 2 21 M20X1 5DIN439B Nut 1 L30G S 7 M10X16DIN7991 Screw 2 22 L25G 22 00 00 Propane Tank H...

Страница 35: ...04 Wheel 2 21 M20X1 5DIN439B Nut 1 L30G S 6 L32D 20 00 03 Wheel Cap 2 22 L25G 22 00 00 Propane Tank Holder 1 L30G S 7 M10X16DIN7991 Screw 2 23 L25G 20 00 05 Battery Cover 1 L30G S 8 L20NS 30 30 00 Lam...

Страница 36: ...AS10 M 18H 12V 1 L30G S K49065 7007 Oil Filter 12 L30G S 2 W1325 Oil Pressure Switch 6 L30G S 3 F466230 Elbow 1 L30G S 4 K59071 7004 Joint 1 L30G S 5 FE17409029909 Oil Drain Valve 1 L30G S 6 K11013 70...

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