background image

Superabrasive

 

Owner’s

 

Manual

 

 

LAVINA®

 

30G

S

 

6/2014

 

3

 

1. GENERAL

 

INFORMATION

This

 

owner’s

 

manual

 

is

 

intended

 

for

 

the

 

operator

 

of

 

the

 

Lavina®

 

S

 

machine,

 

the

 

servicing

 

technician

 

as

 

well

 

as

 

for

 

anyone

 

involved

 

with

 

operating

 

or

 

servicing

 

the

 

machine.

 

We

 

recommend

 

that

 

you

 

read

 

the

 

instructions

 

very

 

carefully

 

and

 

follow

 

them

 

strictly.

 

The

 

manual

 

includes

 

information

 

about

 

assembling,

 

using,

 

handling,

 

adjusting

 

and

 

maintaining

 

your

 

Lavina®

 

S

 

floor

 

grinding

 

and

 

polishing

 

machine.

 

MANUFACTURER

 

Superabrasive

 

was

 

founded

 

24

 

years

 

ago,

 

in

 

1987,

 

as

 

a

 

manufacturer

 

of

 

high

 

quality

 

diamond

 

tools

 

for

 

the

 

stone

 

and

 

concrete

 

industry.

 

Today,

 

Superabrasive

 

is

 

one

 

of

 

the

 

world’s

 

leading

 

companies

 

in

 

the

 

production

 

of

 

diamond

 

tools

 

and

 

floor

 

grinding

 

machinery.

 

At

 

Superabrasive,

 

we

 

strive

 

to

 

deliver

 

the

 

very

 

best

 

solutions

 

to

 

our

 

customers,

 

and

 

enable

 

them

 

to

 

work

 

more

 

efficiently

.

 

GENERAL

 

DESCRIPTION

 

The

 

Lavina®

 

S

 

machine

 

is

 

intended

 

for

 

grinding,

 

polishing

 

and

 

buffing

 

concrete,

 

marble,

 

granite,

 

limestone

 

and

 

terrazzo

 

surfaces

 

with

 

diamond

 

tools.

 

The

 

Lavina®

 

S

 

machine

 

is

 

a

 

three

disc

 

machine,

 

which

 

can

 

be

 

used

 

dry

 

as

 

well

 

as

 

wet.

 

For

 

best

 

results,

 

use

 

only

 

tools

 

manufactured

 

or

 

recommended

 

by

 

Superabrasive

 

and

 

its

 

distributors.

 

Additionally,

 

the

 

machine

 

could

 

be

 

used

 

for

 

grinding

 

wood

 

floor

 

surfaces.

 

 

The Lavina® S machine is manufactured and fitted for the 

above-mentioned applications only! Every other use may possess risks to the 
persons involved. 

MACHINE

 

CHARACTERISTICS

 

The

 

Lavina®

 

S

 

machine

 

is

 

made

 

of

 

two

 

main

 

component

 

sections:

 

LAVINA®

 

30G

S

 

MAIN

 

DESIGN

 

The

 

two

 

main

 

components

 

are

 

the

 

carriage

 

and

 

main

 

head.

The

 

handle

 

on

 

the

 

frame

 

is

 

adjustable

 

in

 

height

 

and

 

allows

 

the

 

operator

 

to

 

work

 

in

 

a

 

correct

 

and

 

safe

 

posture.

  

The

 

halogen

 

spotlight

 

(Fig.1.2)

 

enables

 

the

 

operator

 

to

 

work

 

in

 

darker

 

areas.

 

Existing

 

lighting

 

system

 

does

 

not

 

replace

 

adequate

 

overhead

 

lighting.

 

A

 

frame

 

(U

joint

 

technology)

 

on

 

top

 

of

 

the

 

motor

 

base

 

is

 

providing

 

the

 

main

 

head

 

a

possible

 

to

 

move

 

to

 

all

 

sides

 

and

 

it

 

gives

 

more

 

grinding

 

capacity.

 

The

 

propane

 

tank

 

is

 

placed

 

on

 

a

 

tank

 

holder

 

on

 

the

 

backside

 

of

 

the

 

frame.

The

 

control

 

panel

 

(fig.1.3)

 

is

 

positioned

 

on

 

top

 

of

 

the

 

frame

 

and

 

contains

 

switching

devices,

 

which

 

ensure

 

the

 

proper

 

functioning

 

of

 

the

 

engine,

 

LPG

 

supply

 

turning

on/off

 

of

 

the

 

electromagnetic

 

connector/clutch.

The

 

water

 

tank

 

is

 

on

 

the

 

opposite

 

side

 

of

 

the

 

frame,

 

so

 

that

 

the

 

weight

 

of

 

the

 

water

does

 

not

 

affect

 

the

 

operation

 

of

 

the

 

machine.

 

The

 

frame

 

weight,

 

on

 

the

 

other

 

hand,

is

 

fully

 

absorbed

 

by

 

the

 

driving

 

wheels.

 

An

 

electric

 

pump

 

sprays

 

the

 

water

 

through

 

a

front

 

sprayer

 

or

 

internal

The

 

Engine

 

Kawasaki

 

FS481V

 

with

 

electric

 

clutch

 

is

 

mounted

 

on

 

the

 

base

 

plate

 

and

it

 

is

 

driving

 

the

 

three

 

heads

 

with

 

a

 

belt

 

system.

The

 

planetary

 

motion

 

derives

 

from

 

the

 

main

 

engine,

 

driven

 

by

 

a

 

second

 

flat

 

belt

,

The

 

self

leveling

 

Guard

 

is

 

designed

 

to

 

have

 

contact

 

with

 

the

 

surface.

 

Anytime,

 

no

matter

 

the

 

height

 

of

 

the

 

tool

 

used.

“Quickchange”

 

tool

 

holder

 

is

 

designed

 

to

 

hold

 

the

 

tools

 

with

 

“Quickchange”connection.

The

 

“Foam”

 

tool

 

holder

 

is

 

designed

 

to

 

hold

 

tools

 

with

 

Velcro

 

connection.

 

It

 

is

 

mounted

 

on

 

each

 

of

 

the

 

three

 

grinding

 

heads

 

with

a

 

key

 

lock

 

(butterfly).

 

The

 

Velcro

 

makes

 

changing

 

of

 

tools

 

fast

 

and

 

easy

Figure 1.1 

Figure 1.3 

Figure 1.2 

Содержание 30G-S

Страница 1: ...Superabrasive Owner s Manual LAVINA 30G S 6 2014 1 LAVINA 30G S User Manual Tech Support Line 800 987 8403 www superabrasive com info superabrasive us CONTENT...

Страница 2: ...l out and submit our ONLINE WARRANTY FORM Customer Information Customer Name Business Name Street Address Street Address line 2 City State Zip Code Phone Number Email Address Machine Information Model...

Страница 3: ...ive is not liable for defects arising out of use of non OEM parts The warranty herein is non transferable and only applies to the original owner or purchaser of the machine The Warranty is void if the...

Страница 4: ...xploded View 15 8 MAINTENANCE AND INSPECTION Remark 16 Mechanical parts 16 Cleaning 16 Check Hourly 16 Check Daily 16 Check and replace after the first 8 working hours 16 Check and replace after the f...

Страница 5: ...mponent sections LAVINA 30G S MAIN DESIGN The two main components are the carriage and main head The handle on the frame is adjustable in height and allows the operator to work in a correct and safe p...

Страница 6: ...ical support call your local distributor or call Superabrasive Inc at 1 800 987 8403 or visit us at www superabrasive com where you can download a copy of this manual 2 SAFETY INSTRUCTIONS RECOMMENDED...

Страница 7: ...e with dirty air filters and machines operated in confined areas without adequate ventilation Another cause may be substandard inexpensive machines with no emissions control technology and improperly...

Страница 8: ...stamp of approval by these agencies further assures the operator that he or she is working with and around safe equipment NOTE In order to reduce all consequences of the above mentioned risks we advi...

Страница 9: ...ly They are responsible for the proper handling and storage of propane cylinders identifying potential hazards associated with his job and avoiding these hazards at all times PROPANE CYLINDERS The Pro...

Страница 10: ...the back of a vehicle and banging into other objects constitutes a hazard Avoid dropping or banging cylinders against sharp objects The propane cylinders are sturdily constructed but a series of hard...

Страница 11: ...ipment rated for 300 kg or 660 lbs STORAGE Always store and transport the LAVINA S machine in a dry place Never transport the LAVINA S machine unprotected it may be damaged if transported unprotected...

Страница 12: ...e that the plates are always clean before mounting WARNING Always Secure the Quickchange pads with the security plate Fig 4 3 lock with the tool holder key Fig 5 3 Diamond tools with Velcro are attach...

Страница 13: ...throttle for best results If working wet add water to the floor surface If working dry omit this step and instead switch on the vacuum unit Finally hold the machine firmly and push the start of the St...

Страница 14: ...dditional weights depend on the tools it is not always possible to add weights Some tools work too aggressively and the machine can stop The weight can be ordered with item number A 08 00 00 00 TOOL H...

Страница 15: ...back attachment NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide channels allowing for work on a cleaner surface and ensur...

Страница 16: ...2014 14 7 EXPLODED VIEW LAVINA 30G S GENERAL EXPLODED VIEW FIG 7 1 LAVINA 30G S TOP COVER EXPLODED VIEW 1 FIG 7 2 LAVINA 30G S PLANETARY DRIVE EXPLODED VIEW FIG 7 3 LAVINA 30G S TOP COVER EXPLODED VI...

Страница 17: ...30G S 6 2014 15 LAVINA 30G S BOTTOM COVER EXPLODED VIEW 1 FIG 7 5 LAVINA 30G S BOTTOM COVER EXPLODED VIEW 2 FIG 7 6 LAVINA 30G S CARRIAGE EXPLODED VIEW FIG 7 7 LAVINA 30G S TOOL HOLDER EXPLODED VIEW F...

Страница 18: ...uffers and spiders are consumables and must be visually checked daily and replaced if needed See flanges or discs are mounted locked well in place The key lock holders butterflies should be also check...

Страница 19: ...ore information refer to chapter troubleshooting below Dismount the tool holders See Troubleshooting replace all parts Spider buffers sealer caps O rings with the slightest damage or consume Open the...

Страница 20: ...fuel starvation Call your dealer or the factory for instructions on where to have the service valve replaced Meanwhile to get by you can continue to open the service valve until you do not hear a cli...

Страница 21: ...er Remove front Fig 9 4 1 and back belt protection Fig 9 4 2 Loose the motor base plate Fig 9 4 3 release the tension device Fig 9 4 4 and take out the belt Fig 9 4 5 Take off the engine Fig 9 4 6 Rea...

Страница 22: ...G TOOL HOLDERS TO CHANGE BUFFERS AND SPIDERS CHANGING V RINGS AND FELT RINGS To check or replace the buffers and the spiders the tool holders have to be dismounted Remove the countersunk screws on top...

Страница 23: ...V Ring down with the adaptor Fig 9 6 9 The lowest lip of the V Ring should only barely touch its gliding surface also never push the V Ring down with fingers Mount now the Felt ring on top Fig 9 6 10...

Страница 24: ...tary pulley see that the belt is behind the driving pulley Fig 9 9 3 Put the belt around the left roller of the tensioning device Fig 9 9 4 Put the tensioning device back in place and pull the belt fr...

Страница 25: ...T THE BELT WILL BE DESTROYED AND IT WILL NEVER RECOVER ITS ORIGINAL TENSION Loosen the contra nuts Fig 9 10 3 lightly loosen the three bolts of the tension device Fig 9 10 4 and adjust the tension wit...

Страница 26: ...11 9 push the sealer cap to dismount Fig 9 11 10 by mounting back secure with sealant Fig 9 11 11 center the holes to mount the pulley Fig 9 11 12 The two other pulleys loosen the five bolts of each...

Страница 27: ...nsferable and only applies to the original owner or purchaser of the machine The Warranty is void if the purchaser has not followed the maintenance plan stipulated by the machine s manual and warranty...

Страница 28: ...6X10ISO7380F Screw 2 L30G S 13 10 16DIN3017 Clamp 3 L30G S 14 F0708750 Clamp 1 L30G S 15 W2660 Tube 1 L30G S 16 MAR8 84 Tube 1 13 1 LAVINA 25G S GENERAL PARTS FOR MACHINES PRODUCED AFTER Jan 1 2014 Mo...

Страница 29: ...L25G 10 00 69 Front Guard 1 L30G S 20 L25S 15 00 23 Inspection Cover 1 L30G S 21 L25GS 18 30 00 Clamp head 1 13 2 LAVINA 25G S TOP COVER 1 PARTS FOR MACHINES PRODUCED AFTER Jan 1 2014 Model No Item N...

Страница 30: ...asher 4 L30G S 11 F13107 Bolt 4 L30G S 12 L25G 10 00 66 Tensioning Device Support 1 L30G S 13 M8X25DIN912 Screw 2 L30G S 14 M8X40DIN933 Bolt 1 L30G S 15 M6X10ISO7380F Screw 4 L30G S 16 L25G 10 05 00 B...

Страница 31: ...L30G S 20 L25P 01 03 00 09 Flange 1 L30G S 21 M8X25DIN7991 Screw 8 L30G S 22 L25G 10 00 64 Support Plate 1 L30G S 23 L25GS 10 03 00 Left Plate Assembly 1 L30G S 24 L25G 10 00 58 Bushing 1 L30G S 25 60...

Страница 32: ...A35 00 00 Tool Holder A35 3 L30G S 10 M6X10DIN7991 Screw 36 L30G S 11 L25LS 14 00 03 Outer Cover 3 L30G S 12 110X90X8 5 Felt Ring 3 L30G S 13 A37 00 01 Adaptor 3 L30G S 14 TWVA00800 V Ring Type A 3 L...

Страница 33: ...00 08 Washer 2 L30G S 6 L25G 10 00 17 Central Pulley 1 18 L25L 10 00 13 Sector 1 L30G S 7 L25SPS 00 00 00 15 Front Washer 1 19 L25L 10 00 11 Sector 1 L30G S 8 M6X16DIN7991 Screw 1 20 L25L 10 00 15 Sec...

Страница 34: ...0 01 01 Flow Unit Base 1 L30G S 5 L25G 20 00 04 Wheel 2 20 M5X12DIN6921 Bolt 4 L30G S 6 L32D 20 00 03 Wheel Cap 2 21 M20X1 5DIN439B Nut 1 L30G S 7 M10X16DIN7991 Screw 2 22 L25G 22 00 00 Propane Tank H...

Страница 35: ...04 Wheel 2 21 M20X1 5DIN439B Nut 1 L30G S 6 L32D 20 00 03 Wheel Cap 2 22 L25G 22 00 00 Propane Tank Holder 1 L30G S 7 M10X16DIN7991 Screw 2 23 L25G 20 00 05 Battery Cover 1 L30G S 8 L20NS 30 30 00 Lam...

Страница 36: ...AS10 M 18H 12V 1 L30G S K49065 7007 Oil Filter 12 L30G S 2 W1325 Oil Pressure Switch 6 L30G S 3 F466230 Elbow 1 L30G S 4 K59071 7004 Joint 1 L30G S 5 FE17409029909 Oil Drain Valve 1 L30G S 6 K11013 70...

Отзывы: