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Superabrasive

 

 

User

 

Manual

  

Original

 

Language

 

Lavina®

 

30G

S

 

 

6/2014

 

17

 

CHECK

 

AND

 

REPLACE

 

EVERY

 

50

 

WORKING

 

HOURS

 

Change

 

engine

 

oil,

 

while

 

changing

 

check

 

for

 

leakage

 

of

 

engine

 

oil

 

at

 

the

 

various

 

seals.

 

The

 

hour

 

meter

 

will

 

blink

 

between

 

48

52

 

hours

 

as

 

a

 

reminder.

 

/"Engine

 

Oil

 

Capacity"

 

is

 

1.5L(1.6US.qt)

 

when

 

oil

 

filter

 

is

 

not

 

removed

 

1.7L(1.8US.qt)

 

when

 

oil

 

filter

 

is

 

removed/.

 

Recommended

 

Oil

 

Change

 

Intervals

 

Do

 

not

 

exceed

 

the

 

50

hour

 

oil

 

change

 

interval.

 

Oil

 

changes

 

more

 

frequent

 

than

 

25

 

hours

 

will

 

give

 

even

 

longer

 

engine

 

life.

 

In

 

any

 

case,

 

always

 

use

 

30HD

 

or

 

10W30

 

engine

 

oil

 

with

 

all

 

of

 

the

 

following

 

ratings:

 

SF,

 

SG,

 

and

 

CC.

 

make

 

sure

 

the

 

oil

 

level

 

is

 

maintained

 

at

 

the

 

"FULL"

 

level.

 

CHECK

 

AND

 

REPLACE

 

EVERY

 

200

 

WORKING

 

HOURS

 

Every

 

200

 

working

 

hours

 

the

 

operator

 

should

 

inspect

 

all

 

parts

 

of

 

the

 

machine

 

carefully.

 

Most

 

importantly,

 

inspect

 

and

 

clean

 

the

 

tool

 

plate

 

connections,

 

vacuum

 

hoses

 

and

 

water

 

tank.

 

Also,

 

check

 

the

 

water

 

flow.

 

Check

 

the

 

guard

 

assembly.

 

Make

 

certain

 

the

 

wheels

 

are

 

clean

 

and

 

rotate

 

properly.

 

Inspect

 

the

 

control

 

buttons.

 

If

 

there

 

are

 

defective

 

control

 

parts,

 

they

 

should

 

be

 

replaced

 

immediately.

 

Replace

 

worn

 

vacuum

‐ 

and

 

water

 

hoses.

 

Carefully

 

inspect

 

the

 

seal

 

rings

 

and

 

bearings

 

of

 

the

 

grinding

 

units,

 

and

 

replace

 

any

 

showing

 

signs

 

of

 

excessive

 

wear.

 

For

 

more

 

information,

 

refer

 

to

 

chapter

 

troubleshooting

 

below.

 

Dismount

 

the

 

tool

 

holders

 

(See

 

Troubleshooting)

 

replace

 

all

 

parts

 

(Spider,

 

buffers,

 

sealer

 

caps,

 

“O”

 

rings)

 

with

 

the

 

slightest

 

damage

 

or

 

consume.

 

Open

 

the

 

checking

 

cover

 

on

 

the

 

motor

 

base

 

to

 

check

 

of

 

the

 

planetary

 

driving

 

belt,

 

by

 

moving

 

the

 

main

 

head

 

the

 

belt

 

should

 

not

 

slip

 

on

 

the

 

planetary

 

pulley

 

and

 

drive

 

the

 

pulleys.

 

Return

 

machine

 

to

 

authorized

 

service

 

center

 

for

 

overall

 

checkup

 

of

 

the

 

Engine.

 

For

 

Propane

 

safety,

 

have

 

the

 

machine

 

serviced

 

by

 

a

 

Certified

 

Technician

,

 

including

 

emission

 

check.

 

CHECK

 

AND

 

REPLACE

 

EVERY

 

400

 

WORKING

 

HOURS

 

Besides

 

the

 

checks

 

of

 

200

 

working

 

hours,

 

replace

 

sealer

 

and

 

V

rings

 

like

 

described

 

in

 

chapter

 

“TROUBLESHOOTING

 

REPLACING

 

BELT

 

AND

 

PULLEY

 

UNITS.

 

Check

 

if

 

belts

 

and

 

bearings

 

are

 

in

 

good

 

condition,

 

change

 

if

 

needed.

 

Return

 

machine

 

to

 

authorized

 

service

 

center

 

for

 

overall

 

checkup

 

of

 

the

 

Engine.

 

For

 

Propane

 

safety,

 

have

 

the

 

machine

 

serviced

 

by

 

a

 

Certified

 

Technician,

 

including

 

emission

 

check.

 

VACUUM

 

As

 

stated

 

previously,

 

frequently

 

check

 

hoses

 

and

 

othe

 

r

 

parts

 

for

 

clogging.

 

WATER

 

LEAKS

 

Replace

 

any

 

leaking

 

parts

 

immediately

 

as

 

the

 

water

 

could

 

damage

 

your

 

machine

 

MECHANICAL

 

PARTS

 

Parts

 

such

 

as

 

the

 

belts,

 

seal

 

rings,

 

cap

 

rings,

 

spiders

 

and

 

buffers

 

and

 

guard

 

assembly

 

are

 

subject

 

to

 

wear

 

and

 

should

 

be

 

replaced

 

as

 

needed.

 

ELECTRICAL

 

SYSTEM

 

Dust

 

should

 

not

 

enter

  

the

 

control

 

box,

 

as

 

it

 

will

 

destroy

  

the

 

contacts.

 

Remove

 

(blow

 

out)

 

any

 

dust

 

present.

 

Electrical

 

schemes

 

with

 

Kawasaki

 

Engine

 

Содержание 30G-S

Страница 1: ...Superabrasive Owner s Manual LAVINA 30G S 6 2014 1 LAVINA 30G S User Manual Tech Support Line 800 987 8403 www superabrasive com info superabrasive us CONTENT...

Страница 2: ...l out and submit our ONLINE WARRANTY FORM Customer Information Customer Name Business Name Street Address Street Address line 2 City State Zip Code Phone Number Email Address Machine Information Model...

Страница 3: ...ive is not liable for defects arising out of use of non OEM parts The warranty herein is non transferable and only applies to the original owner or purchaser of the machine The Warranty is void if the...

Страница 4: ...xploded View 15 8 MAINTENANCE AND INSPECTION Remark 16 Mechanical parts 16 Cleaning 16 Check Hourly 16 Check Daily 16 Check and replace after the first 8 working hours 16 Check and replace after the f...

Страница 5: ...mponent sections LAVINA 30G S MAIN DESIGN The two main components are the carriage and main head The handle on the frame is adjustable in height and allows the operator to work in a correct and safe p...

Страница 6: ...ical support call your local distributor or call Superabrasive Inc at 1 800 987 8403 or visit us at www superabrasive com where you can download a copy of this manual 2 SAFETY INSTRUCTIONS RECOMMENDED...

Страница 7: ...e with dirty air filters and machines operated in confined areas without adequate ventilation Another cause may be substandard inexpensive machines with no emissions control technology and improperly...

Страница 8: ...stamp of approval by these agencies further assures the operator that he or she is working with and around safe equipment NOTE In order to reduce all consequences of the above mentioned risks we advi...

Страница 9: ...ly They are responsible for the proper handling and storage of propane cylinders identifying potential hazards associated with his job and avoiding these hazards at all times PROPANE CYLINDERS The Pro...

Страница 10: ...the back of a vehicle and banging into other objects constitutes a hazard Avoid dropping or banging cylinders against sharp objects The propane cylinders are sturdily constructed but a series of hard...

Страница 11: ...ipment rated for 300 kg or 660 lbs STORAGE Always store and transport the LAVINA S machine in a dry place Never transport the LAVINA S machine unprotected it may be damaged if transported unprotected...

Страница 12: ...e that the plates are always clean before mounting WARNING Always Secure the Quickchange pads with the security plate Fig 4 3 lock with the tool holder key Fig 5 3 Diamond tools with Velcro are attach...

Страница 13: ...throttle for best results If working wet add water to the floor surface If working dry omit this step and instead switch on the vacuum unit Finally hold the machine firmly and push the start of the St...

Страница 14: ...dditional weights depend on the tools it is not always possible to add weights Some tools work too aggressively and the machine can stop The weight can be ordered with item number A 08 00 00 00 TOOL H...

Страница 15: ...back attachment NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide channels allowing for work on a cleaner surface and ensur...

Страница 16: ...2014 14 7 EXPLODED VIEW LAVINA 30G S GENERAL EXPLODED VIEW FIG 7 1 LAVINA 30G S TOP COVER EXPLODED VIEW 1 FIG 7 2 LAVINA 30G S PLANETARY DRIVE EXPLODED VIEW FIG 7 3 LAVINA 30G S TOP COVER EXPLODED VI...

Страница 17: ...30G S 6 2014 15 LAVINA 30G S BOTTOM COVER EXPLODED VIEW 1 FIG 7 5 LAVINA 30G S BOTTOM COVER EXPLODED VIEW 2 FIG 7 6 LAVINA 30G S CARRIAGE EXPLODED VIEW FIG 7 7 LAVINA 30G S TOOL HOLDER EXPLODED VIEW F...

Страница 18: ...uffers and spiders are consumables and must be visually checked daily and replaced if needed See flanges or discs are mounted locked well in place The key lock holders butterflies should be also check...

Страница 19: ...ore information refer to chapter troubleshooting below Dismount the tool holders See Troubleshooting replace all parts Spider buffers sealer caps O rings with the slightest damage or consume Open the...

Страница 20: ...fuel starvation Call your dealer or the factory for instructions on where to have the service valve replaced Meanwhile to get by you can continue to open the service valve until you do not hear a cli...

Страница 21: ...er Remove front Fig 9 4 1 and back belt protection Fig 9 4 2 Loose the motor base plate Fig 9 4 3 release the tension device Fig 9 4 4 and take out the belt Fig 9 4 5 Take off the engine Fig 9 4 6 Rea...

Страница 22: ...G TOOL HOLDERS TO CHANGE BUFFERS AND SPIDERS CHANGING V RINGS AND FELT RINGS To check or replace the buffers and the spiders the tool holders have to be dismounted Remove the countersunk screws on top...

Страница 23: ...V Ring down with the adaptor Fig 9 6 9 The lowest lip of the V Ring should only barely touch its gliding surface also never push the V Ring down with fingers Mount now the Felt ring on top Fig 9 6 10...

Страница 24: ...tary pulley see that the belt is behind the driving pulley Fig 9 9 3 Put the belt around the left roller of the tensioning device Fig 9 9 4 Put the tensioning device back in place and pull the belt fr...

Страница 25: ...T THE BELT WILL BE DESTROYED AND IT WILL NEVER RECOVER ITS ORIGINAL TENSION Loosen the contra nuts Fig 9 10 3 lightly loosen the three bolts of the tension device Fig 9 10 4 and adjust the tension wit...

Страница 26: ...11 9 push the sealer cap to dismount Fig 9 11 10 by mounting back secure with sealant Fig 9 11 11 center the holes to mount the pulley Fig 9 11 12 The two other pulleys loosen the five bolts of each...

Страница 27: ...nsferable and only applies to the original owner or purchaser of the machine The Warranty is void if the purchaser has not followed the maintenance plan stipulated by the machine s manual and warranty...

Страница 28: ...6X10ISO7380F Screw 2 L30G S 13 10 16DIN3017 Clamp 3 L30G S 14 F0708750 Clamp 1 L30G S 15 W2660 Tube 1 L30G S 16 MAR8 84 Tube 1 13 1 LAVINA 25G S GENERAL PARTS FOR MACHINES PRODUCED AFTER Jan 1 2014 Mo...

Страница 29: ...L25G 10 00 69 Front Guard 1 L30G S 20 L25S 15 00 23 Inspection Cover 1 L30G S 21 L25GS 18 30 00 Clamp head 1 13 2 LAVINA 25G S TOP COVER 1 PARTS FOR MACHINES PRODUCED AFTER Jan 1 2014 Model No Item N...

Страница 30: ...asher 4 L30G S 11 F13107 Bolt 4 L30G S 12 L25G 10 00 66 Tensioning Device Support 1 L30G S 13 M8X25DIN912 Screw 2 L30G S 14 M8X40DIN933 Bolt 1 L30G S 15 M6X10ISO7380F Screw 4 L30G S 16 L25G 10 05 00 B...

Страница 31: ...L30G S 20 L25P 01 03 00 09 Flange 1 L30G S 21 M8X25DIN7991 Screw 8 L30G S 22 L25G 10 00 64 Support Plate 1 L30G S 23 L25GS 10 03 00 Left Plate Assembly 1 L30G S 24 L25G 10 00 58 Bushing 1 L30G S 25 60...

Страница 32: ...A35 00 00 Tool Holder A35 3 L30G S 10 M6X10DIN7991 Screw 36 L30G S 11 L25LS 14 00 03 Outer Cover 3 L30G S 12 110X90X8 5 Felt Ring 3 L30G S 13 A37 00 01 Adaptor 3 L30G S 14 TWVA00800 V Ring Type A 3 L...

Страница 33: ...00 08 Washer 2 L30G S 6 L25G 10 00 17 Central Pulley 1 18 L25L 10 00 13 Sector 1 L30G S 7 L25SPS 00 00 00 15 Front Washer 1 19 L25L 10 00 11 Sector 1 L30G S 8 M6X16DIN7991 Screw 1 20 L25L 10 00 15 Sec...

Страница 34: ...0 01 01 Flow Unit Base 1 L30G S 5 L25G 20 00 04 Wheel 2 20 M5X12DIN6921 Bolt 4 L30G S 6 L32D 20 00 03 Wheel Cap 2 21 M20X1 5DIN439B Nut 1 L30G S 7 M10X16DIN7991 Screw 2 22 L25G 22 00 00 Propane Tank H...

Страница 35: ...04 Wheel 2 21 M20X1 5DIN439B Nut 1 L30G S 6 L32D 20 00 03 Wheel Cap 2 22 L25G 22 00 00 Propane Tank Holder 1 L30G S 7 M10X16DIN7991 Screw 2 23 L25G 20 00 05 Battery Cover 1 L30G S 8 L20NS 30 30 00 Lam...

Страница 36: ...AS10 M 18H 12V 1 L30G S K49065 7007 Oil Filter 12 L30G S 2 W1325 Oil Pressure Switch 6 L30G S 3 F466230 Elbow 1 L30G S 4 K59071 7004 Joint 1 L30G S 5 FE17409029909 Oil Drain Valve 1 L30G S 6 K11013 70...

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