C. Remove the four screws that secure the deck to the insulated tank assembly (a 3/8” socket and
a long extension are required).
D. Unplug the main power harness from the ice bank control box.
E. Locate a suitable location to place the deck once it is removed, considering that the melting ice
will allow the deck to slide easily and make a mess.
F.
Position yourself on the counter, secure your weight lifting belt, and grasp the lifting handles on
the deck.
G. Using proper lifting techniques, lift the deck straight up until the evaporator and ice bank clear
the top of the wrapper. Place the deck on that suitable location, resting it on the bottom surface
of the ice.
NOTE
The help of an assistant would make this step easier, as the deck needs to be lifted up
relatively straight to prevent the ice bank from wedging against the sides of the tank.
H. Check that the main power harness is secured and out of the way, and replace the deck by
lowering the assembly straight down into the water bath compartment. Check to ensure the
guide pins on the tank line up with the holes in the deck.
I.
Secure the deck to the tank with the four screws.
J.
Connect the main power harness to the ice bank control box.
K. Replace the top grid and secure with the two screws.
5.8
PRODUCT RECOGNITION/SOLD OUT SENSORS REMOVAL
There are two (2) sold out sensors; one for each valve.
A. Remove the concentrate product (see Section 2.1).
B. Turn key switch to OFF position.
C. Remove nozzle by “wiggling” it out of the water fitting and concentrate delivery tube.
D. Remove both the left and right platform base.
E. Remove the thumb screws that secure the pump assembly platform base to the cabinet.
F.
Tilt the pump assembly platform base forward.
G. Remove the screws that secure the sold out sensor to the pump assembly platform base.
H. Unplug the waterproof connector.
I.
Replacement is accomplished in the reverse order of removal.
5.9
PRODUCT CHAMBER CIRCULATION FAN REMOVAL
A. Remove the concentrate product (see Section 2.1).
B. Turn key switch to OFF position.
C. Remove nozzle by “wiggling” it out of the water fitting and concentrate delivery tube.
D. Remove both the left and right platform base.
E. Remove the thumb screws that secure the pump assembly platform base to the cabinet.
F.
Tilt the pump assembly platform base forward.
G. Remove the two screws that secure the back plate to the back wall of the unit.
H. Lift the plate up slightly, while tipping the top edge toward you, to disengage the bottom edge
from the tabs on the bottom of the base.
I.
Rotate the assembly to provide access to the connector. Unplug the connector and remove the
assembly.
J.
Remove the four screws that secure the fan assembly to the back plate.
K. Replacement is the reverse of removal.
5.10 WATER CALIBRATIONS VALVE/FLOW WASHER REMOVAL
A. Remove the concentrate product (see Section 2.1).
B. Turn key switch to OFF position.
C. Remove nozzle by “wiggling” it out of the water fitting and concentrate delivery tube.
D. Remove both the left and right platform base.
E. Remove the thumb screws that secure the pump assembly platform base to the cabinet.
F.
Tilt the pump assembly platform base forward.
G. Remove back plate/fan assembly (see Section 5.8).
H. Disconnect waterproof connectors on solenoid and flowmeter.
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