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1.5HP Mobile Dust Cyclone Manual

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TABLE OF CONTENTS

Important Safety Instructions
Safety Guidelines - Definitions
General Safety Rules

Additional Safety For Dust Collectors
Power Connections
Motor Specifications
Grounding Instructions

Key Features and Components
Functional Description
Product Specifications
Unpacking
Assembly

General Tool Assembly
Maintenance Procedures
Cleaning the Filter
Changing the Filter Bag
Emptying the Drum
Routine Inspection

Trouble Shooting
Parts breakdown and Parts list

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Содержание C FLUX 1

Страница 1: ...Owner s Manual 1 5HP CYCLONE 1 Micron Canister lagunatools com lagunacleanair com supermaxtools com ...

Страница 2: ...HEPA Filter Surface Area actual 48 9ft 4 5m 109ft 9 5m Filter Size Dia x H 15 75 Ø X 19 69 H 400MMØ X 500MM 15 75 Ø X 37 H 400MMØ X 940MM Drum Capacity 32 Gal 121L 46 Gal 174 1L Dimensions Foot Print LxW 42 5 L x 24 2 W 45 1 L x 27 3 W Base LxW 42 5 L x 24 2 W 45 1 L x 27 3 W Inlet Diameter 6 8 Floor to Inlet Center 48 3 55 3 Drum Bag Size 24 Ø X 37 4 H 610MMØ X 950MMH 24 Ø X 37 4 H 610MMØ X 950MM...

Страница 3: ...speciﬁed Any part determined by Laguna Tools to have a defect will be repaired or replaced and shipped without charge The defective item must be returned to Laguna Tools with the complaint and proof of purchase and in the original packaging In the event the item is determined to be not covered by this warranty the customer will be responsible for the cost to replace the item part and all related s...

Страница 4: ...RED BLACK Wiring ...

Страница 5: ...Wiring For 220V Conversion Aditional parts required CLFUX 1 220v Switch Assembly PDCCF15110 220V ...

Страница 6: ... drum lid and tighten using the two bolts removed in the previous step It does not matter which position you attach the crossbar As long as it does not obstruct the sensor on the drum lid 5 Compelte the assembly by sliding your drum back in place CROSSBAR ASSEMBLY TO IMPROVE PSYCLONIC SEPARATION READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT Failure to foll...

Страница 7: ...ty For Dust Collectors Power Connections Motor Specifications Grounding Instructions Key Features and Components Functional Description Product Specifications Unpacking Assembly General Tool Assembly Maintenance Procedures Cleaning the Filter Changing the Filter Bag Emptying the Drum Routine Inspection Trouble Shooting Parts breakdown and Parts list ...

Страница 8: ...MBER Your personal safety is your responsibility This machine was designed for certain applications only We strongly recommend that this machine not be modified and or used for any application other than that for which it was designed If you have any questions relative to a particular application DO NOT use the machine until you have first contacted the manufacturer to determine if it can or shoul...

Страница 9: ...cured or removed 3 This 1 5HP Portable Cyclone Dust Collector is designed and intended for use by properly trained and experienced personnel only If you are not familiar with the proper and safe operation of this type of dust collector do not use until proper training and knowledge have been obtained 4 Do not use this machine for other than its intended use If used for other purposes LAGUNA TOOLS ...

Страница 10: ...removed for maintenance purposes use extreme caution and replace the guards immediately when maintenance is complete 15 Make sure the dust collector is on a flat even surface and the wheels locked in place before use 16 Check damaged parts Before further use of the machine a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its i...

Страница 11: ...e running unattended Turn the power off and do not leave the machine until it comes to a complete stop 29 Never operate or run the machine without closing the drum up against the lid Failure to do so will result in the machine amperage increasing and may trip your circuit Familiarize yourself with the following safety notices used in this manual SAFETY GUIDELINES DEFINITIONS This manual contains i...

Страница 12: ...HILDREN AND VISITORS AWAY All children and visitors should be kept a safe distance from work area DISCONNECT UNIT before servicing CHECK DAMAGED PARTS Before further use of the unit properly repair or replace any part that is damaged FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS INJURY ADDITIONAL SAFETY FOR DUST COLLECTORS Intended use This dust collector is only intended for collecting wood...

Страница 13: ...a fire suppression system or have a fire extinguisher nearby Impeller hazards Do not place your hands or tools near the open inlet during operation for any reason The powerful suction could easily cause accidental contact with the impeller which will cause serious personal injury or damage to the machine Always keep small animals and children away from open dust collection inlets Avoiding sparks D...

Страница 14: ... on overhead lights heaters electrical panels or other heat sources will increase the risk of fire This means that if precautions are not heeded it may result in minor injury and or possible machine damage This means that if precautions are not heeded it may result in serious injury or possibly even death SAVE THESE INSTRUCTIONS Refer to them often and use them to instruct others POWER CONNECTIONS...

Страница 15: ...shock The wire with green insulation with or without yellow stripes is the equipment grounding wire If repair or replacement of the power cord or plug is necessary do not connect the equipment grounding wire to a live current carrying terminal Check with a qualified electrician or service personnel if you do not understand these grounding requirements or if you are in doubt about whether the tool ...

Страница 16: ...ion or the machine can be taken to an Authorized Dealer Service Center When completed the machine must conform to the National Electric Code and all local codes and ordinances The machine is converted by re wiring the motor for 220 volts and replacing the switch with one that is rated for 220 volt operation FUNCTION High frequency remote control switch NOTICE This Machine is prewired for 110V If y...

Страница 17: ...rol 2 Press the black set button on the bottom of the remote switch until you hear two beeps 3 Press the Remote set button on your hand held controller simultaneously with the black button until you hear three beeps to complete the set up OFF button ON button Remote set button Used to match up a new hand held controller with the remote switch Receiver set button ...

Страница 18: ...eet per minute Max static pressure 9 Inches of water Fan size 13 Inlet Ø6 by Ø4 x 2 ports Switch High frequency remote control switch Collection capacity 32 gallon Octagon drum Packing Size L x W x H 43 7 x 27 2 x 46 1 111 x 69 x 117 cm Machine weight 232 lbs 105 kgs Shipping weight 287 lbs 130 kgs Filter Media filtering area 4 5 m2 48 4 ft2 Cartridge Filter 1 Micron Ø15 74 x 19 68 Ø40 x 50cm x 1p...

Страница 19: ...mote controller C Dust chute D Top upright supports 3 E Base frame F Canister filter G Octagon drum left panel H Octagon drum right panel I Octagon drum front panel J Octagon drum back panel K Octagon drum base panel L Octagon drum lid Report any missing or damaged parts to your dealer or distributor Prior to tool assembly and use read this manual thoroughly to familiarize yourself with proper ass...

Страница 20: ...ewdriver 4mm hex wrench 5mm hex wrench To assemble your dust cyclone follow these steps For your own safety do not connect the machine to the power source until the machine is completely assembled Please also make sure that you read and understand the entire instruction manual ASSEMBLY TIME ESTIMATE 4 hour to 5 hour Step One Turn the unit upside Make sure you use a cushion under the canister top s...

Страница 21: ...Cyclone Manual 15 Step Two Remove the base which has been fastened to the 3 top upright supports Step Three Secure the 4 3 wheels to the underside of the base using 16 5 16 3 4 hex bolts and 16 5 16 od18 2T flat washers ...

Страница 22: ...OD23 2t flat washers Each lower upright support panel is numbered for its specific location A shown with one dot is located on the canister side B shown with two dots is located on the front side C shown with three dots is located on the opposite end Step Six Secure the base with 3 lower upright support panels to the unit using 6 5 16 3 4 hex bolts and 6 5 16 OD18 2t flat washers A C B A B C ...

Страница 23: ... Step Eight With the help of another person lift the unit up carefully to the right side up with the motor on top and the wheels at the bottom ...

Страница 24: ...g 4 5 16 3 4 hex bolts and 4 5 16 OD18 2t flat washers Follow the same steps for the opposite side Step Ten Slide the Foot pedal bar into the opening on the lower upright support panel Make sure the end of the bar is on the inside of the triangular support plate Follow the same steps for the opposite side ...

Страница 25: ...his support using 4 5 16 1 3 4 hex bolts 8 5 16 OD18 2t flat washers and 4 5 16 hex nuts Follow the same steps for the opposite side Step Twelve Secure the base of the foot pedal bar to the triangular support plate by holding the lower support plate vertically up against the foot pedal bar using 2 5 16 3 4 hex bolts 4 5 16 OD18 2t flat washers and 2 5 16 hex nuts from the inside out Follow the sam...

Страница 26: ...t Cyclone Manual 20 Step Thirteen Attach the two ends of the Octagon foot pedal to the nut on the foot peddle bar Step Fourteen Secure the topping to the nut on the foot pedal bar Follow this step on the opposite side ...

Страница 27: ...e Dust Cyclone Manual 21 Step Fifteen Secure the topping with 2 M8 30mm hex bolts Step Sixteen Align the bolt hole on the movable supporting brace on the foot pedal bar with the bolt hole on the octagon foot pedal ...

Страница 28: ...e Octagon foot peddle will not work smoothly When too loose it will not pick up the Octagon drum Step Eighteen Secure the Octagon drum lid to the cyclone funnel using 6 5 16 3 4 hex bolts 12 5 16 OD18 2t flat washers and 6 5 16 hex nuts Make sure to first attach all the bolts on before tightening the bolts Failure to do will result in the drum lid not being able to align with the drum You will fin...

Страница 29: ...faces inside and secure the 4 3 wheels using 8 3 8 OD23 2t flat washers and 4 3 8 hex nuts Use the flat wrench provided to fasten tightly Step Twenty Take the Octagon drum side panels and assemble together secure with 40 M4 12mm sheet metal thread bolts Take note of the left and right panels do not assemble the incorrect sides Refer to the next step ...

Страница 30: ...nfusion Please assemble them together per photo below Step Twenty Two Both the left and right side lift panels have three bolt holes on them Take the matching side plate and secure to the outside of the panel Photo shown is the inside of the panel using 6 1 4 1 2 carriage bolts 6 1 4 OD19 2t flat washers and 6 1 4 hex nuts View of side panels from inside out ...

Страница 31: ...nd secure on to the bottom of the drum using M4 12mm sheet metal thread bolts Step Twenty Four Take the plastic bolt end caps to cover all the bolt ends on the inside of the Octagon drum using 40 plastic end caps This step is necessary to prevent any injuries caused by the sharp end of the bolts ...

Страница 32: ...apply silicone to the inside of the drum including the base to seal and prevent air leakages Step Twenty Six Attach the handles to the top and bottom end on the front panel with the window display using 4 flat head Philip bolt 4 5 16 OD23 2t flat washers and 4 5 16 hex nuts Silicone ...

Страница 33: ... inner edges of the Octagon drum The wider end of the gasket goes up You will need tin snips to trim any excess rubber gasket after completing the seal Step Twenty Eight Insert the plastic bag inside the Octagon drum Open and spread out the plastic bag to the corners and edges Rubber gasket ...

Страница 34: ...sert inside over the plastic bag in the Octagon drum Step Thirty Lift the foot pedal bar Align the Octagon drum window to the center point of the drum lid and push the drum in Lower the foot peddle bar to seal the drum tight for normal machine operation Drum insert 1 2 3 ...

Страница 35: ...are over the topping on the foot peddle bar assembly before lifting the foot peddle bar up When not aligned the drum will not be fully sealed and will interfere with the air flow Step Thirty Two Install the Remote Switch Box to the switch plate on the motor using 4 1 4 3 4 hex bolts 4 1 4 OD19 1t flat washers and 4 3 8 lock washers ...

Страница 36: ...1 5HP Mobile Dust Cyclone Manual 30 Step Thirty Three All the assembly steps have been completed ...

Страница 37: ... filter Using the Filter Cleaner Crank The filter cleaner crank knocks dust particulate and small debris from the pleated filter and into the filter bag To keep your machine in good working condition it is recommended that you use the filter cleaner crank to clean the filter after every use To clean the filter using the crank simply rotate the crank handle clockwise four or five rotations Using Co...

Страница 38: ... canister filter assembly 3 Remove the 4 3 16 3 4 sheet metal Philip bolts 1 5 16 x 3 4 hex bolt and 1 5 16 x OD23 x2t flat washer off the bottom of the canister filter 4 Remove the canister filter and carefully tilt the top of the canister filter assembly in order to clear the paddle branches Slightly bend the paddle branches to remove the canister filter ...

Страница 39: ... bag gets too full the weight may force it to pull away from the band clamp exposing the user to potentially harmful particulates 1 Release the spring loaded band clamp at the bottom of the filter and remove the filter bag 2 Empty or replace the filter bag and re attach using the spring loaded band clamp EMPTYING THE DRUM Periodically inspect the contents of the drum and empty as needed To inspect...

Страница 40: ...nstall inlet restrictor replace weak breaker Replace batteries ensure un obstructed line of sight and signal range Inspect receiver circuit board replace if faulty Rewire or call certified service technician or electrician Allow motor to cool improve ventilation press reset button Check for broken wires or poor connections repair as necessary Replace switch Test repair replace Excessive vibration ...

Страница 41: ...line Suction route is too long or has too many sharp bends Wet lumber is clogging ducts Leaks in the duct work or too many open ports Inadequate velocity in the main suction line Wrong size ducting ports used Empty canister end cap Clean filter Clean inlet splitter Move machine closer to the point of suction and rerun ducts to eliminate sharp bends Use lumber with less than 20 moisture content Rep...

Страница 42: ...1 5HP Mobile Dust Cyclone Manual 36 2016 08 25 出圖章山富機械公司 Parts Breakdown ...

Страница 43: ...1 5HP Mobile Dust Cyclone Manual 37 2016 08 25 出圖章山富機械公司 SECTION A Close up view ...

Страница 44: ...1 5HP Mobile Dust Cyclone Manual 38 SECTION B Close up view ...

Страница 45: ...1 5HP Mobile Dust Cyclone Manual 39 SECTION C Close up view ...

Страница 46: ...1 5HP Mobile Dust Cyclone Manual 40 SECTION D Close up view ...

Страница 47: ...HEX NUT 3 8 4 2E FLAT WASHER 5 16 OD18 2t 4 2F HEX BOLT 5 16 3 4 4 2G SWITCH PLATE 1 2H HEX BOLT 1 4 3 4 4 2I FLAT WASHER 1 4 OD19 1t 4 2J LOCK WASHER 3 8 4 3 FAN Ø340 1 3A FLAT WASHER 5 16 OD30 3t 1 3B HEX BOLT 5 16 3 4 1 6 DUST CHUTE 1 6A CANISTER COVER PLATE 1 6B SHEET METAL THREAD BOLT 3 16 1 2 12 8 COVER PLATE 1 8A SHEET METAL THREAD BOLT M4 12mm 4 9 TOP UPRIGHT SUPPORT TWO DOT 1 9A HEX BOLT ...

Страница 48: ...4 10H TOP UPRIGHT SUPPORT ONE DOT 1 10I LOWER UPRIGHT SUPPORT ONE DOT 1 10J UPRIGHT SUPPORT REINFORCEMENT PLATE 3 10K HEX BOLT 5 16 3 4 12 10L FLAT WASHER 5 16 OD18 2t 12 10M FOOT PEDDLE BAR SUPPORT 2 10N CARRIAGE BOLT 5 16 1 2 4 10O FLAT WASHER 5 16 OD18 2t 4 10P HEX NUT 5 16 4 11 FOOT PEDDLE BAR 2 11A PLUG 25 25 4 11B HEX BOLT 3 8 46mm 2 11D MOVEABLE SUPPORT BRACE 208 20 21 2 11E HEX LOCK NUT 3 ...

Страница 49: ...SHER 5 16 OD18 2t 8 12C HEX NUT 5 16 4 13 LOWER SUPPORT PLATE 30 28 98 2 14 PLASTIC BAG 55 95CM 3 15 BASE 1 15A HEX BOLT 3 8 3 4 6 15B FLAT WASHER 3 8 OD23 2t 6 15C SWIVEL CASTER 4 4 15D FLAT WASHER 5 16 OD18 2t 16 15E HEX BOLT 5 16 3 4 16 15F HEX BOLT 5 16 3 4 4 15G FLAT WASHER 5 16 OD18 2t 4 15H RIVET NUT 1 4 2 15I RIVET NUT 3 8 6 15J RIVET NUT 5 16 20 16 OCTAGON DRUM FRONT PANEL 1 16A FLAT HEAD...

Страница 50: ...6K LEFT SIDE PLATE 1 16L RIGHT SIDE PLATE 1 16M CARRIAGE BOLT 1 4 1 2 6 16N FLAT WASHER 1 4 OD19 2t 6 16O HEX NUT 1 4 6 16P OCTAGON DRUM BASE PANEL 1 16R WINDOW 1 16S THREAD BOLT M4 12mm 40 16T PLASTIC BOLT END CAP 43 17 INTAKE CYLINDER 1 17A HEX BOLT 4 18 CYCLONE BARREL 1 18A HEX BOLT 5 16 3 4 12 18B FOAM TAPE 3 6mm 10M 1 18D CYCLONE FUNNEL 1 18E FLAT WASHER 5 16 OD18 2t 12 18F HEX BOLT 5 16 3 4 ...

Страница 51: ...LAMP Ø400 1 20A SPRING BAND CLAMP Ø400 1 21 ROTATION HANDLE 1 21A HEX LOCK NUT 3 8 1 21B FLAT WASHER 3 8 OD23 2t 1 22 ROTATION CRANK 210 35 4 5t 1 22A HEX BOLT 5 16 3 4 1 22B FLAT WASHER 5 16 OD30 3t 1 22C GEAR Ø20 1 22D HEX BOLT 1 4 3 4 4 22E FLAT WASHER 1 4 OD19 2t 4 22F BEARING Ø70 Ø20 5 7t 1 22G SEAL 1 23 ROTATION SHAFT 1 23A HEX BOLT 1 4 5 8 8 23B FLAT WASHER 1 4 OD13 1t 16 23C PADDLE 2 23D P...

Страница 52: ...P BOLT 3 16 3 4 4 24C HEX BOLT 5 16 3 4 1 24D FLAT WASHER 5 16 OD23 2t 1 24E FOAM TAPE 3 25mm 1 5M 1 25 PLASTIC BAG Ø40 60cm 3 27 INTAKE MANIFOLD Ø6 BY Ø4 X 2PORTS 1 27A SHEET METAL BOLT M4 12mm 3 28 RUBBER CAP 4 2 32 FOLDABLE INSERT 1 33 FLAT HEAD BOLT M4 6mm 4 34 RIVET 3 2 6 34A FLAT WASHER 1 8 OD8 1t 6 34C RIVET NUT 1 4 8 34D RIVET NUT 5 16 18 35 FOAM TAPE 5 50mm 2M 1 36 FREQUENCY REMOTE SWITCH...

Страница 53: ......

Страница 54: ... 1 949 474 1200 or email customerservice lagunatools com Laguna Tools is not responsible for errors or omissions Speciﬁcations subject to change Machines may be shown with optional accessories 2018 Laguna Tools Inc LAGUNA and the LAGUNA Logo are the registered trademarks of Laguna Tools Inc All rights reserved ...

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