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61

 MAINTENANCE

Throttle free play adjustment

1. Slide the rubber sleeve 

1 

back to expose the throttle cable

adjuster 

2

.

2. Loosen the lock nut 

3

, then turn the adjuster to obtain the

correct free play.

3. Tighten the lock nut and reinstall the sleeve.

1

1

1

1

1

2

2

2

2

2

3

3

3

3

3

Spark plug

Remove the carbon deposits from the spark plug

with a small wire brush or a spark plug clean-

ing machine.  After cleaning (or when in-

stalling a new spark plug) readjust the

spark plug gap to specified limit by us-

ing a spark plug gap thickness gauge. The

spark plug should be replaced periodically .

Whenever removing the carbon deposits, be sure to observe

the color of the removed spark plug's porcelain tip.  This color

tells you whether or not the standard spark plug is suitable for

your type of riding. Under normal usage, a spark plug's porce-

lain tip should be light brown or tan color . If the spark plug

porcelain tip is very white or glazed appearing, then the spark

plug has been operating too hot. In such a situation, you should

replace the standard spark plug with a spark plug that has a

colder heat range (usually a higher number; consult with your

KYMCO dealer when selecting an alternate spark plug).

An improper spark plug may have an incorrect fit or

heat range for your engine. This may cause severe en-

gine damage which will not be covered under warranty.

Never use a spark plug with an improper heat range, as

severe engine damage could result.

Recommended spark plug

   500i or 500Ri models:

CR7E

   Spark plug gap:

0.024 - 0.028 in

(0.6 - 0.7 mm)

   250/300i or 250/300Ri models:   DPR6EA-9

   Spark plug gap:

0.032 - 0.036 in

(0.8 - 0.9 mm)

Содержание Xciting 250i

Страница 1: ...Do not remove this Owner s Manual from the vehicle Read this manual carefully before operating the vehicle as it contains important safety information...

Страница 2: ...ING CAUTION NO NO NO NO NOTE TE TE TE TE The SAFETY ALERT symbol with the exclamation point in the triangle means ATTENTION BE ALERT YOUR SAFETY CAN BE AFFECTED Failure to follow instructions associat...

Страница 3: ...t off 37 Riding Your Scooter 37 40 TABLE OF CONTENTS Parking Your Scooter 41 Break in Recommendations 42 43 Tire Break in 43 SECTION 4 MAINTENANCE 44 81 Maintenance Schedule 500i 500Ri 45 47 Maintenan...

Страница 4: ...2 MODEL IDENTIFICATION Xciting 500i Xciting 250 300i Xciting 500Ri Xciting 250 300Ri...

Страница 5: ...3 MODEL IDENTIFICATION Xciting 250 300 500Ri front brakes Xciting 250 300 500Ri rear brake Xciting 250 300 500i rear brake Xciting 250 300 500i front brakes...

Страница 6: ...4 MODEL IDENTIFICATION Xciting 250 300 500Ri Instruments and Indicators...

Страница 7: ...hicle and manufactured to meet KYMCO s demanding standards Keep this owner s manual aboard your scooter at all times so that you can refer to it whenever you need information This manual should be con...

Страница 8: ...all times Know ing these limits and staying within them will help you to avoid accidents SCOOTER SAFETY Keep your scooter in safe condition For safe riding it s important to inspect your scooter befo...

Страница 9: ...p your hands warm and help pre vent blisters cuts burns and bruises A motorcycle or scooter riding suit or jacket that has been designed for comfort as well as protection Bright colored and reflective...

Страница 10: ...eight limit 11 lbs 5 kg 4 4 4 4 4 Front glove box weight limit 3 3 lbs 1 5 kg Loading guidelines Improperly loading your scooter will affect its stability and han dling You should ride at reduced spee...

Страница 11: ...then install them correctly Use extreme caution when selecting and installing the ac cessories for your scooter No modifications KYMCO strongly advises you against removing any original equipment or...

Страница 12: ...els should be con sidered permanent parts of the vehicle If a label comes off or becomes hard to read contact your KYMCO dealer immedi ately for a replacement MEANING Flip the scooter s side stand up...

Страница 13: ...MEANING Refer to load limits on page 8 of this Owner s Manual Refer to tire inflation specification on page 71 of this Owner s Manual MEANING Refer to the safe riding recommendations on pages 5 throug...

Страница 14: ...int finish and cause the body panels to crack Use mild soap and water to clean the windshield and the body panels MEANING Only use the mobile phone accessory power outlet for recharging a mobile phone...

Страница 15: ...irror 7 Fuel filler cap 8 Right shock preload adjuster 9 Front brake fluid reservoir AT Front brake lever AK Throttle grip AL Center glove box AM Rear brake fluid reservoir AN Rear brake lever AO Igni...

Страница 16: ...nt glove box BP Battery fuse box and spare fuses under seat BQ Adjustable back rest BR Seat BS Center compartment light cell phone socket under seat CT Cell phone holder under seat CK Parking brake le...

Страница 17: ...f your scooter check that the VIN stamped on your scooter and imprinted on the label is the same as the VIN listed in the bill of sale and the warranty documents you received from your dealer Engine s...

Страница 18: ...t stamped on the scooter and is not recorded in the vehicle s basic documenta tion for security reasons Since the codes are required if you need replacement keys record these important codes in the bo...

Страница 19: ...d The key can not be removed from the ignition switch in this position Position To lock the steering turn the handlebar all the way to the left push down and turn the key to the position and remove th...

Страница 20: ...L BL NOTE The indicator needles of the multifunction meter s analog dials will sweep from zero to their maximum read ing then back to zero when the ignition switch is turned ON or when the battery is...

Страница 21: ...witch is ON AP Minute adjust button Push this button to adjust the min utes on the clock display AQ Odometer Tripmeter Press the 2 button to toggle be tween the overall and trip mileage or to reset th...

Страница 22: ...arter button is pressed Your scooter is also equipped with an safety in terlock that prevents the starter motor from being engaged unless the sidestand is fully up 1 1 1 1 1 2 2 2 2 2 To prevent damag...

Страница 23: ...tery s energy Turn on the hazard flasher switch when parking in a hazardous position or there is a special need to alert other traffic Once the hazard switch is turned on it will not reset automatical...

Страница 24: ...ignal other vehicles that you wish to pass Left handlebar switch continued CONTROLS FEATURES 8 8 8 8 8 7 7 7 7 7 Brakes Front brake lever right handlebar Apply the front brake only by squeezing the ri...

Страница 25: ...2 2 2 2 2 Riding your scooter with the parking brake engaged is hazardous The rear brake will overheat and lose brak ing performance Engaging the parking brake while riding can cause rear wheel skid...

Страница 26: ...e the evapo rative emission canister resulting in poor drivability After refueling be sure to close the filler cap securely Fuel filler cap To lock the fuel filler cap Push fuel fill cap down into pla...

Страница 27: ...nto the glove box lock 3 and turn it clockwise 3 3 3 3 3 To close 1 Hold the glove box lid 4 closed and turn the ignition key counterclockwise 2 Remove the key Opening the glove box lid while riding c...

Страница 28: ...e the box cover Push down on the box cover until it locks Center storage box 5 5 5 5 5 6 6 6 6 6 Opening the center storage box lid while riding can be hazardous Removing a hand from the handlebars ca...

Страница 29: ...key in the position the steering is locked turn the key counterclockwise from the position to the position Pull up on the back portion of the seat to lift it up To lock seat Lower the seat and push do...

Страница 30: ...nder the back rest to keep the seat in good condition 1 1 1 1 1 2 2 2 2 2 Center compartment The center compartment is below the seat To access the com partment see Seat page 27 CENTER COMPARTMENT WEI...

Страница 31: ...e power socket Remove the cap 4 from the power socket and insert your 12VDV cell phone charger into the socket The charging indi cator light on the dash will illuminate to alert you that the charger i...

Страница 32: ...dth of the phone Connect the fastening band and plug the phone s charger into the power socket Do not plug any heat generating accessory such as an automobile cigarette lighter into the power socket b...

Страница 33: ...whichyoucanbeseriouslyhurtorkilled Use the helmet holder only when your scooter is parked Do not ride with a helmet hanging from the holder 1 1 1 1 1 1 1 1 1 1 Center stand Your Xciting scooter is equ...

Страница 34: ...he side stand down indicator on the dash will light if the side stand is left down and ignition switch is turned to ON The side stand ignition interlock switch works as follows If the side stand is do...

Страница 35: ...nd can be used when the scooter is heavily loaded Be certain to adjust both shock absorbers to the same spring preload positions Standard spring preload position 3 4 4 4 4 4 5 5 5 5 5 Diagnostic tool...

Страница 36: ...pressure page 71 6 Throttle Check for smooth operation and that it closes com pletely in all steering positions page 60 7 Lights and horn Check that headlight tail brake light turn signals indicators...

Страница 37: ...ne with the garage door closed Even with the door open run the engine only long enough to move your scooter out of the garage To prevent damage to the starter motor do not operate the starter motor fo...

Страница 38: ...the engine starting If the light stays on stop the engine immediately and check the engine oil level 2 2 2 2 2 5 Squeeze the left rear brake lever NOTE the electric starter will only work when the le...

Страница 39: ...sensor before you can restart the engine Riding NOTE After starting allow the engine oil to circulate be fore riding your scooter Allow sufficient idling time after warm or cold engine start up before...

Страница 40: ...ff indicate your direction with the turn sig nals and check the conditions to see if it is safe to enter traffic 2 Stand on the left side of the scooter and push it forward and off the center stand 3...

Страница 41: ...nd rear brakes should be applied together Independent use of only the front or rear brake reduces stopping performance 9 When approaching a corner or turn close the throttle fully and slow the scooter...

Страница 42: ...oose surfaces be especially cau tious When riding in wet or rainy conditions or on loose sur faces your ability to maneuver and stop will be reduced For your safety Exercise extreme caution when braki...

Страница 43: ...line aim the front of your scooter uphill and place it on the center stand If you are parking an Xciting 500i 500Ri model you can use the side stand in combination with the parking brake The exhaust p...

Страница 44: ...wing the parts to cool This aids in the mating process of the engine and transmis sion components It is essential that some stress be placed on these components during break in to ensure this mating p...

Страница 45: ...ance schedule section of this owner s manual Pay particular attention to the caution and warning in maintenance schedule section Unless you have formal training as a service techni cian and have acces...

Страница 46: ...maintenance schedule Consult your KYMCO dealer for recommendations applicable to your individual needs and use NOTE Always follow the inspection and maintenance rec ommendations and schedules in this...

Страница 47: ...ed by your KYMCO dealer unless you have the proper tools service data and are technically qualified In the interest of safety we recommend these items be serviced only by your KYMCO dealer KYMCO USA r...

Страница 48: ...46 MAINTENANCE Xciting 500i 500Ri 59 60 51 52 55 55 82 62 61...

Страница 49: ...47 MAINTENANCE Xciting 500i 500Ri 57 65 66 65 67 64 64...

Страница 50: ...O dealer unless you have the proper tools service data and are technically qualified In the interest of safety we recommend these items be serviced only by your KYMCO dealer KYMCO USA recommends that...

Страница 51: ...49 MAINTENANCE Xciting 250 300i 250 300Ri 59 60 51 52 55 82 62 61...

Страница 52: ...50 MAINTENANCE Xciting 250 300i 250 300Ri 57 65 66 65 67 64 64...

Страница 53: ...sed in the air cleaner When you see that fluid has accumulated in the transparent drain tube 2 remove the plug 3 and drain the fluid into a suitable container After draining reinstall the plug NOTE Yo...

Страница 54: ...ity Xciting 500i or 500Ri 2 1 qt 2 0 L Engine oil capacity Xciting 300i or 300Ri 0 95 qt 0 9 L Engine oil capacity Xciting 250i or 250Ri 0 95 qt 0 9 L Engine oil level inspection Check the engine oil...

Страница 55: ...n the maintenance schedule see page 45 or 48 NOTE When riding your scooter in very dusty conditions oil changes should be performed more frequently than specified in the maintenance schedule NOTE Alwa...

Страница 56: ...ted below and reinstall the oil filler dipstick 6 Start the engine and let it idle for 2 3 minutes 7 Stop the engine and check the oil level on the dipstick when the scooter is parked on the center st...

Страница 57: ...steners and the oil filter cartridge can be checked for proper installation NOTE Change the engine oil with the engine at normal operating temperature and with the scooter on its center stand to assur...

Страница 58: ...the new oil filter cartridge s rubber seal AL 9 Xciting 500i 500RI models Using the KYMCO special tool and a torque wrench install the new oil filter cartridge and tighten it to the specified torque A...

Страница 59: ...0 9 L NOTE Amounts are after draining the oil and filter only 12 Install the oil filler cap dipstick 13 Start the engine and let it idle for 2 3 minutes 14 Stop the engine and check the oil level on t...

Страница 60: ...the transmission with the recommend fluid to the capacity listed below Transmission fluid type SAE 90 Transmission fluid capacity Xciting 500i or 500Ri 0 48 qt 0 48 L Transmission fluid capacity Xciti...

Страница 61: ...1 1 1 2 2 2 2 2 4 Remove the air cleaner element 3 by pulling it out 5 Discard the air cleaner element 6 Install a new air cleaner element Use the KYMCO genuine air cleaner element or an equivalent a...

Страница 62: ...et or dusty areas Using the wrong KYMCO air cleaner element or a non KYMCO air cleaner element which is not of equivalent quality may cause premature engine wear or perfor mance problems 1 1 1 1 1 MAI...

Страница 63: ...tells you whether or not the standard spark plug is suitable for your type of riding Under normal usage a spark plug s porce lain tip should be light brown or tan color If the spark plug porcelain ti...

Страница 64: ...he left floor mat 4 remove the lid screw 5 the reserve tank lid 6 and then the reserve tank cap 7 to add coolant mixture until it reaches the upper level mark 2 NOTE If the reserve tank is empty or if...

Страница 65: ...rs spe cifically formulated for use in aluminum engines see the anti freeze container label A 50 50 solution of antifreeze and distilled water is required for the cooling system of your scooter This c...

Страница 66: ...check Check the side stand ignition cut off system 1 Place the scooter on its center stand Side stand Your scooter s side stand is not only necessary when you park but it contains an important safety...

Страница 67: ...rthest away at num ber 1 1 1 1 1 1 2 2 2 2 2 3 3 3 3 3 Brake fluid Brake fluid level inspection With the scooter in an upright position check the front and rear fluid level The level should be above t...

Страница 68: ...e pad The cutout should be visible indicating that brake pad is not worn down to the brake rotor If either pad is worn to the cutout replace both pads as a set NOTE See your KYMCO dealer for brake pad...

Страница 69: ...the brake adjusted by your KYMCO dealer Battery Your KYMCO scooter is equipped with a maintenance free sealed type battery so it is not necessary to check the battery s electrolyte level or add disti...

Страница 70: ...ews 1 and battery cover 2 3 Remove the battery retainer 3 4 Disconnect the negative terminal lead 4 from the battery first then disconnect the positive terminal lead 5 5 Pull out the battery from the...

Страница 71: ...ur KYMCO dealer for electrical system di agnosis and repair Never use a fuse with a different rating from that specified Serious damage to the electrical system or a fire may re sult causing a dangero...

Страница 72: ...battery box NOTE The charge fuse and its spare are rated at 30A To replace the charge fuse 1 Open the seat see page 27 2 Remove the battery see page 68 3 Disconnect the wire connector 1 of the relay 4...

Страница 73: ...and type of tires as specified in this Owner s Manual Balance the wheel after tire installation Read this section of Owner s Manual carefully Failure to perform a reasonable break in of the tires coul...

Страница 74: ...ffects the tire profile chang ing the scooter s handling characteristics When you replace a tire on your scooter be sure to replace it with a tire of the size listed below If you use a dif ferent size...

Страница 75: ...xceed 50 MPH 80 km h for the first 24 hours and then never exceed 80 MPH 130 km h thereafter This is to avoid ex cessive heat build up which could cause the re pair to fail resulting in tire deflation...

Страница 76: ...they will damage the plastic and painted surfaces 4 After cleaning rinse the scooter thoroughly with plenty of clean water This rinsing is required to remove detergent residue can corrode alloy parts...

Страница 77: ...ed in some communities to prevent road icing can become very corrosive to your scooter Wash your scooter as soon as possible if it comes in contact with road salt or sea water 1 Clean the scooter usin...

Страница 78: ...spark plug cap from the spark plug and use tape or string to secure the caps to any convenient plastic body part so that they are positioned away from the spark plugs Remove the spark plugs from the e...

Страница 79: ...e the battery as required use a quality charger de signed for use on a maintenance free type battery Install the battery 4 Drain any excess aerosol rust inhibiting oil from the fuel tank Fill the fuel...

Страница 80: ...78 MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED NOTES...

Страница 81: ...79 MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED NOTES...

Страница 82: ...80 MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED NOTES...

Страница 83: ...81 MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED NOTES...

Страница 84: ...il after draining 0 48 USqt 0 45 L after disassembly 0 57 US qt 0 5 L Fuel tank 3 38 US gal 12 8L Maximum weight capacity 150 kg 330 lbs Engine Bore and stroke 92 X 75 mm Compression ratio 10 5 1 Disp...

Страница 85: ...Maximum weight capacity 150 kg 330 lbs Engine 250i 250Ri Bore and stroke 72 7 X 60 mm Compression ratio 10 6 1 Displacement 249 cm3 15 2 cu in Spark plug DPR6EA 9 Idle speed 1500 1700 min 1 rpm Engin...

Страница 86: ...ts moving If an ABS fault is detected by the system s micro processor the ABS indicator will illuminate and stay on until the fault is repaired If the indicator light is lit and remains on after the s...

Страница 87: ...t vehicle without ABS Use special caution in such situations ABS will help prevent wheel lock up when braking in straight line but it cannot control wheel slip which may caused by braking during corne...

Страница 88: ...intake or exhaust components as doing so will affect compliance these noise level requirements Please do not modify or change any KYMCO designed components that may alter the sound or emission level...

Страница 89: ...87 KYMCO LIMITED WARRANTY...

Страница 90: ...31 ID Numbers Record inside of back cover Ignition Cut off 37 Ignition Switch 17 INDEX 88 Keys 16 KYMCO Limited Scooter Warranty 87 Left hand Handlebar Switch 21 22 Load Limits Guidelines 8 Locations...

Страница 91: ...umber 4 in the boxes above for future reference to assist you in ordering parts from your authorized KYMCO dealer or for reference in case the vehicle is stolen Identification Numbers Record 1 IGNITIO...

Страница 92: ...5 Stan Perkins Road Spartanburg SC 29307 Telephone 888 235 3417 FAX 864 327 4745 Prepared June 2008 T300 SBAOAG US A5...

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