10. DRIVE PULLEY/DRIVEN PULLEY/CLUTCH
10-2
UXV 500
SERVICE INFORMATION
GENERAL INSTRUCTIONS
•
The drive pulley, clutch and driven pulley can be serviced with the engine installed.
•
Avoid getting grease and oil on the drive belt and pulley faces. Remove any oil or grease from
them to minimize the slipping of drive belt and drive pulley.
•
Do not apply grease to the movable drive face and weight rollers.
SPECIFICATIONS
Unit: mm (in)
Item
Standard
Service Limit
Drive belt width
34.1 (1.364)
30.8 (1.232)
Clutch shoe thickness
1.5 (0.06)
1 (0.04)
Driven pulley spring
124.3 (4.972)
121.3 (4.852)
Weight roller O.D.
29.9 (1.196)
~
30.1 (1.204)
29.5 (1.18)
TORQUE VALUES
Drive pulley nut
14 kgf-m (140 N-m, 100.8 lbf-ft) Apply oil to the threads
Clutch nut
14 kgf-m (140 N-m, 100.8 lbf-ft)
Driven pulley nut
10 kgf-m (100 N-m, 72 lbf-ft)
Apply oil to the threads
Driven pulley assembly plate nut
7.5 kgf-m (75 N-m, 54 lbf-ft)
SPECIAL TOOLS
Oil seal & bearing install
A120E00014
Bearing puller
A120E00037
Y-type holder
A120E00056
Drive pulley holder
A120E00058
Driven pulley spring compressor
A120E00059
TROUBLESHOOTING
Engine starts but ATV won‘t move
Lack of power
•
Worn drive belt
•
Worn drive belt
•
Broken ramp plate
•
Weak driven face spring
•
Worn or damaged clutch lining
•
Worn weight roller
•
Broken driven face spring
•
Faulty driven face
Engine stalls or ATV creeps
•
Broken clutch weight spring
Содержание Kymco UXV 500i
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Страница 182: ...10 DRIVE PULLEY DRIVEN PULLEY CLUTCH 10 1 UXV 500 SCHEMATIC DRAWING...
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Страница 240: ...12 LEFT CRANKCASE CRANKSHAFT BALANCE SHAFT 12 1 UXV 500...
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Страница 248: ...13 DRIVE TRAIN 13 1 UXU 500 FRONT DRIVE REAR DRIVE...
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Страница 340: ...17 BATTERY CHARGING SYSTEM 17 1 UXV 500 CHARGING SYSTEM LAYOUT CHARGING CIRCUIT Battery Regulator Rectifier ACG...
Страница 354: ...18 IGNITION SYSTEM 18 1 UXV 500 IGNITION SYSTEM LAYOUT Fuse CDI Spark Plug Ignition Coil...
Страница 355: ...18 IGNITION SYSTEM 18 2 UXV 500 IGNITION CIRCUIT...
Страница 362: ...19 STARTER SYSTEM 19 1 UXV 500 STARTING SYSTEM LAYOUT Start Motor Battery Start Relay Start MAG...
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Страница 383: ...21 WIRING DIAGRAMS 21 0 UXV 500 21 21...
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Страница 391: ...22 FUEL INJECTION SYSTEM 22 6 UXV 500i WTS Inductive Ignition Coil Hi Beam Relay Start Relay Battery Lo Beam Relay...
Страница 392: ...22 FUEL INJECTION SYSTEM 22 7 UXV500i Fuel Pump Relay Switch Power Relay Roll Sensor Winker Relay REG REC Hazard Control...
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