15.HANDLEBAR/FRONT WHEEL/FRONTBRAKE/
FRONT SHOCK ABSORBER/STEERING STEM
15-2
DINK 200i/125
SERVICE INFORMATION
GENERAL INSTRUCTIONS
Remove the motorcycle frame covers before removing the front wheel, steering handlebar, front
shock absorber and front fork. Jack the motorcycle front wheel off the ground and be careful to
prevent the motorcycle from falling down.
During servicing, keep oil or grease off the brake pads and brake disk.
SPECIFICATIONS Unit: mm (in)
Item
Standard
Service Limit
Axle shaft runout
!
0.2 (0.008)
Radial
!
2 (0.08)
Axial
!
2 (0.08)
Brake disk thickness
3.5
Д
4.2 (0.14
Д
0.168)
3 (0.12)
Brake disk runout
!
0.3 (0.012)
Brake master cylinder I.D.
12.7
Д
12.74 (0.508
Д
0.5096)
12.75 (0.51)
Brake master cylinder piston O.D. 12.65
Д
12.68 (0.506
Д
0.5072)
12.64 (0.5056)
Brake caliper piston O.D.
25.33
Д
25.36 (1.0132
Д
1.0144)
25.3 (1.012)
Brake caliper cylinder I.D.
25.4
Д
25.45 (1.016
Д
1.018)
25.45 (1.018)
TORQUE VALUES
Handlebar lock nut
45 N•m (4.5 kgf•m, 32 lbf•ft)
Steering stem lock nut
80 N•m (8 kgf•m, 58 lbf•ft)
Steering stem pinch bolt
32 N•m (3.2 kgf•m, 23 lbf•ft)
Front axle nut
60 N•m (6 kgf•m, 43 lbf•ft)
Master cylinder reservoir cover screw
2 N•m (0.2 kgf•m, 1.4 lbf•ft)
Master cylinder holder bolt
12 N•m (1.2 kgf•m, 9 lbf•ft)
Brake lever pivot bolt
2 N•m (0.2 kgf•m, 1.4 lbf•ft)
Brake lever pivot nut
10 N•m (1 kgf•m, 7.2 lbf•ft)
Brake light switch screw
1 N•m (0.1 kgf•m, 0.7 lbf•ft)
Brake caliper mounting bolt
27 N•m (2.7 kgf•m, 19 lbf•ft)
ALOC bolt: replace with a new one.
Brake caliper bleed screw
6 N•m (0.6 kgf•m, 4.3 lbf•ft)
Brake pad pin
18 N•m (1.8 kgf•m, 13 lbf•ft)
Brake hose oil bolt
35 N•m (3.5 kgf•m, 25 lbf•ft)
SPECIAL TOOLS
Lock nut wrench
A120F00002
Oil seal and bearing installer A120E00014
Bearing piller
A120E00037
Front wheel rim runout
Содержание 125 DINK -
Страница 57: ...2 EXHAUST MUFFLER FRAME COVERS 2 1 DINK 200i 125 SCHEMATIC DRAWING...
Страница 76: ...3 INSPECTION ADJUSTMENT 3 3 DINK 200i125 MAINTENANCE SCHEDULE...
Страница 117: ...6 CYLINDER HEAD VALVES 6 1 DINK 200i 125 SCHEMATIC DRAWING...
Страница 134: ...7 CYLINDER PISTON 7 1 DINK 200i 125 SCHEMATIC DRAWING...
Страница 145: ...8 DRIVE AND DRIVEN PULLEYS KICK STARTER 8 1 DINK 200i 125 SCHEMATIC DRAWING...
Страница 159: ...8 DRIVE AND DRIVEN PULLEYS KICK STARTER 8 15 DINK 200i 125 Install the drive face boss Boss...
Страница 165: ...9 FINAL REDUCTION 9 1 DINK 200i125 SCHEMATIC DRAWING...
Страница 174: ...10 A C GENERATOR STARTER CLUTCH 10 1 DINK 200i125 SCHEMATIC DRAWING...
Страница 184: ...11 CRANKCASE CRANKSHAFT 11 1 DINK 200i 125 SCHEMATIC DRAWING...
Страница 192: ...12 COOLING SYSTEM 12 1 DINK 200i 125 SCHEMATIC DRAWING...
Страница 215: ...13 DINK 125 FUELSYSTEM CARBURETOR FUELPUMP FUEL TANK 13 1 DINK 2000i 125 FUEL SYSTEM...
Страница 216: ...13 DINK 125 FUELSYSTEM CARBURETOR FUELPUMP FUEL TANK 13 2 DINK 200i 125 SCHEMATIC DRAWING...
Страница 233: ...13 DINK 125 FUELSYSTEM CARBURETOR FUELPUMP FUEL TANK 13 19 DINK 2000i 125 Install the cap Cap...
Страница 245: ...14 DINK 200i FUEL SYSTEM Auto Control Fuel Injection System 14 3...
Страница 246: ...14 DINK 200 i FUEL SYSTEM Auto Control Fuel Injection System 14 4...
Страница 298: ...15 HANDLEBAR FRONT WHEEL FRONT BRAKE FRONT SHOCK ABSORBER STEERING STEM 15 1 DINK 200i125 SCHEMATIC DRAWING...
Страница 330: ...16 REAR BRAKE REAR FORK REAR WHEEL REAR SHOCK ABSORBER 16 1 DINK 200i 125 SCHEMATIC DRAWING...
Страница 356: ...17 BATTERY CHARGING SYSTEM 17 1 DINK 200i 125 CHARGING SYSTEM LAYOUT CHARGING CIRCUIT...
Страница 368: ...18 IGNITION SYSTEM 18 1 DINK 200i 125 IGNITION SYSTEM LAYOUT DINK 200i IGNITION CIRCUIT DINK 200i...
Страница 369: ...18 IGNITION SYSTEM 18 2 DINK 200i 125 IGNITION SYSTEM LAYOUT DINK 125 IGNITION CIRCUIT DINK 125 FUSE LOCATION...
Страница 378: ...19 STARTING SYSTEM 19 1 DINK 200i 125 STARTING SYSTEM LAYOUT STARTING CIRCUIT...
Страница 399: ...21 WIRING DIAGRAMS 21 0 DINK 200i 125 21 21 DINK 200i...
Страница 400: ...21 WIRING DIAGRAMS 21 1 DINK 200i 125 DINK 125...