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Issued: 28.03.2013 Version: MA KR AGILUS sixx V8 en (PDF)
8 Start-up and recommissioning
8
Start-up and recommissioning
8.1
Installing the mounting base
Description
These instructions apply to the “mounting base with centering” variant. The ro-
bot is fastened to an appropriate concrete foundation using a bedplate and
resin-bonded anchors.
If the surface of the concrete foundation is not sufficiently smooth and even,
the differences must be evened out with a suitable leveling compound.
When using a Dynamic Set and resin-bonded anchors, use only components
and resin capsules from the same manufacturer. No diamond tools or core
drills may be used for drilling the anchor holes; for preference, drilling tools
supplied by the anchor manufacturer are to be used. Observe also the manu-
facturer’s instructions for the use of resin-bonded anchors.
Precondition
The concrete foundation must have the required dimensions and cross-
section.
The surface of the foundation must be smooth and even.
The mounting base assembly must be complete.
Have the leveling compound readily at hand.
Special tools
The following special tools are required:
Drill with a ø 14 mm bit
Setting tool approved by the anchor manufacturer
Procedure
1. Determine the position of the plate on the foundation in relation to the
working envelope.
2. Set the bedplate down on the foundation in its installation position.
3. Check that the bedplate is horizontal. The maximum permissible deviation
is 3°.
4. Allow the leveling compound to cure for about 3 hours. The curing time is
longer at temperatures below 293 K (20 °C).
5. Drill 4 anchor holes through the holes of the bedplates into the foundation
(
>>>
6. Clean the anchor holes.
7. Insert 4 resin capsules one after the other.
8. Clamp the setting tool with the chemical anchor rod in the drill and insert it
into the anchor hole at max. 750 rpm
-1
. The chemical anchor rod is set cor-
rectly if the resin is completely mixed and the anchor hole in the concrete
is completely filled to the upper edge.
If the bedplate is not fully seated on the concrete ceiling,
fill the gap with leveling compound. To do this, lift the
bedplate again and apply sufficient leveling compound to the underside.
Then set the bedplate down again and align it, removing any excess leveling
compound.
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