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CONTENTS

SAFETY

SAFETY DECALS

INTRODUCTION

TECHNICAL SPECIFICATIONS

ASSEMBLY INSTRUCTIONS

ATTACHMENT TO THE TRACTOR

PTO SHAFT

WORKING POSITION AND ADJUSTMENTS

TRANSPORT AND PARKING POSITION

OPERATION

MAINTENANCE

CONDITIONING :

- FC 202

- FC 202 R

SECURING DISCS AND KNIVES

INSPECTION OF KNIVES AND SECURING ELEMENTS

LUBRICATION

OPTIONAL EQUIPMENT

STORAGE

TROUBLE SHOOTING

LIMITED WARRANTY

1999

KUHN

S.A.

Содержание FC 202

Страница 1: ...ASSEMBLY OPERATOR S MANUAL FC 202 FC 202 R N 95101 A GB 06 1999...

Страница 2: ...instruct you on the general operation of your machine He is interested that you get the best performance possible and will be glad to answer any special questions that may arise regarding the operati...

Страница 3: ...PTO SHAFT 16 WORKING POSITION AND ADJUSTMENTS 17 TRANSPORT AND PARKING POSITION 21 OPERATION 22 MAINTENANCE 23 CONDITIONING FC 202 24 FC 202 R 26 SECURING DISCS AND KNIVES 27 INSPECTION OF KNIVES AND...

Страница 4: ...machine also means following operation maintenance and repair recommendations given by the manufacturer using only genuine spare parts equipment and accessories as designated by the manufacturer FC 20...

Страница 5: ...ed and in accordance with current safety standards 10 When attaching or removing the machine place the parking stand into the corresponding position 11 Special care should be taken when attaching or r...

Страница 6: ...t until all moving parts have come to a complete stop 26 Donotstandbetweenthetractorandthemachineunlessthehandbrakeistightand orstopshavebeenplaced under the wheels 27 Before any adjustments maintenan...

Страница 7: ...eengagingPTO ensurethatPTOspeed rotationalfrequency anddirectionofrotationareinaccordance withmanufacturer srecommendations 9 Before engaging PTO keep all people and animals clear from the machine 10...

Страница 8: ...aseorfilters Thesemustbegiventowastedisposalorganisationstoprotect theenvironment 6 Disconnect power source before any work is done on the electric system 7 Check safety guards regularly particularly...

Страница 9: ...imperativethat protection devices are put in place and properly secured each time before using the machine 9 Crushing and shearing zones which could cause serious bodily injury when changing the machi...

Страница 10: ...BEEN PLACED ON YOUR MACHINE IN THE AREAS INDICATED THEY ARE INTENDED FOR YOUR PERSONAL SAFETY AND FOR THE SAFETY OF THE PEOPLE WORKING WITH YOU THE TEXT SHOWN ON THEM GIVES THEIR PRECISE MEANING KEEP...

Страница 11: ...9...

Страница 12: ...ies of the weather Making hay by conventional methods needs 3 to 5 days after mowing the Kuhn Mower Conditioner in reasonable weather will reduce the moisture content to 20 in 1 1 2 to 2 days or it wi...

Страница 13: ...ng rollers fingers reversible and which exert contact adjustable conditioning pressure on the crop comb Width of conditioning rotor 1250 mm 4 1 1225 mm 4 finger type or roller type conditioner Speed r...

Страница 14: ...sher Fit the front guard H and side guard I using 5 special screws M10 x 25 washer 11 x 24 x 2 self locking nut M10 as shown in photos 1 and 2 Assembly of safety covers photos 3 and 3A Unroll cover K...

Страница 15: ...uld be fitted as shown in the figure below 3 cup square bolt M 10 x 30 4 plain washer dia 11 x 24 x 2 5 self locking nut M 10 6 plain washer dia 10 5 x 32 x 2 5 Fitting the rear safety guard only for...

Страница 16: ...y gearbox N and secure the opposite end with strap O photo 4 Attach the safety chain P to protection cone Q in order to stop the guards of the PTO shaft from rotating photo 4 Fit the primary PTO shaft...

Страница 17: ...15 ATTACHMENT...

Страница 18: ...16...

Страница 19: ...ransport to work position Make sure there is nobody between tractor and machine during this operation Lower the machine to the ground and raise lock G to release the spring compensating system H photo...

Страница 20: ...8 photo 18 The operator can however modify this setting slightly when working in extreme conditions soft and very wet ground reduce the downward pressure of the cutterbar reduce length P Very uneven...

Страница 21: ...is is recommended when working in rough conditions When it is required to cut higher still replace the 4 wear plates initially mounted on the FC with 4 raised wear plates supplied with the machine for...

Страница 22: ...r stop immediately stop the tractor engine and clear the blockage Always check the correct tension of the drive belt Make sure that the guard W of the drive belts is always in place This guard has bee...

Страница 23: ...ntil it locks automatically into the transport position photo 25 Lock the pivot restraint M using the locking pin S photo 24B ALWAYS KEEP CLEAR OFF THE MACHINE WHEN SWINGING THE MOWER CONDITIONER INTO...

Страница 24: ...al frequency Do not start cutting until the machine has reached full operating speed rotational frequency 540 620 rpm min 1 For safety measures take care to keep all persons well clear of the machine...

Страница 25: ...ves and flails The interior of the machine must be cleaned at regular intervals Remove soil which may have become stuck to the conditioning rotor FC 202 or rollers FC 202 R or to the cover It is in yo...

Страница 26: ...ons When in position 1 there is minimal conditioning effect fig 29 When in position 5 there is maximum conditioning fig 29 The comb is reversible and has 2 different conditioning surfaces 2 REVERSING...

Страница 27: ...h the comb in position 5 maximum effect check the result for correct conditioning without excessive damage If this is not the case select another position until the correct conditioning is achieved Gr...

Страница 28: ...ctory approximately 2 5 kg cm 14 lbs inch Minimum pressure 0 kg cm Maximum pressure 5 kg cm 28 lbs inch Roller speed rotational frequency 810 rpm min 1 The side plate bolt stop H photo 33 is only used...

Страница 29: ...27 SECURING DISCS AND KNIVES...

Страница 30: ...28 INSPECTION OF KNIVES AND SECURING ELEMENTS...

Страница 31: ...29...

Страница 32: ...1 58 Secondary gearbox fig 39 SHELL SPIRAX 80 EP 0 75 1 32 1 58 Cutterbar fig 40 SHELL SPIRAX 80 EP 1 40 2 46 2 96 A Drain plug O Level control verify cutterbar F Filler plug oil level when in the hor...

Страница 33: ...er V FC 202 photo 22 Bearings and drive chains of conditioning rollers 4 grease nipples FC 202 R The bearings are located at the ends of the conditioning rollers Note The gearbox of the upper roller d...

Страница 34: ...section frame end plate T with two hexagon bolts H M10x20 2 plain washers dia 11x24x2 and two self locking nuts M10 as shown in photo 43 Attach tail lamp R to warning board P Lay out wiring harness as...

Страница 35: ...2 spring washers M16 Bolt the lower support with installed springs to the lower hitch yoke O using the hexagon bolt U M16x120 and a self locking nut M16 Apply grease to one of the original two M16x21...

Страница 36: ...er to use the second cutting edge if necessary Check that there is no missing flails on the conditioning rotor FC 202 7 List the replacement parts that will be needed and order them early The dealer a...

Страница 37: ...orrect comb position Raise the comb position broken stems or invert the comb Obstruction of Engine speed rotational Correct PTO speed rotor or of frequency too low rotational frequency to conditioning...

Страница 38: ...utterbar set too low for Adjust cutterbar by of knives work on rugged uneven changing angle or fit soil high skids Excessive ground speed Reduce ground speed V belt breakage Rotor vibration Check for...

Страница 39: ...117 REV February 1988 Health and Safety Executive The method employed corresponds to the method No 4 in this document Unspecified testing conditions comply with ISO 5131 standard Measuring equipment...

Страница 40: ...it has been misused neglected or damaged by accident or let out on hire Nor can claims be accepted if parts other than those manufactured by us have been incorporated in any of our equipment Furtherm...

Страница 41: ...ions on all questions as to defect and to the exchange of any part or parts That all safety instructions in the Operator s Manual shall be followed and all safety guards regularly inspected and replac...

Страница 42: ...N O T E S...

Страница 43: ...tive The Operator should respect all Health and Safety regulations as well as the Highway Code For your own safety use only genuine KUHN spare parts The manufacturer disclaims all responsibilities due...

Страница 44: ...abriques F 67706 SAVERNE CEDEX FRANCE T l 33 0 3 88 01 81 00 Fax 33 0 3 88 01 81 03 www kuhnsa com E mail info kuhnsa com Soci t Anonyme au Capital de 19 488 000 Euros For your safety and to get the b...

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