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Follow these steps to change the central double sprocket:

1

   Make sure the on/off switch is in OFF position.

2

   Lift the motorcycle onto a block or stand so that both wheels are off the ground.

3

   Using the Allen wrench #10 and the open wrench #24 loosen and remove the rear 

axle nut. Don’t remove the rear axle yet.

4

   With the open wrench #10 loosen (screw in) both rear wheel tensioners enought for 

the rear wheel to be able to move forward and for the secondary chain to be able to 
slip to the outer side of the sprocket.

5

   Remove the rear axle and the rear wheel, notice the position of 2 silver axle spacers 

and 2 black washers. From this point on, do not push the rear brake lever until the 
assembly is complette.

6

   Using the Allen wrench #4 loosen and remove all 7 bolts holding the rear sprocket 

from the rear wheel.

7

   Install the new sprocket and use the new bolts. 

Apply a small ammount of thread lock glue on 
each bolt and tighten them to the rear hub  
(19 - 20 Nm).  

8

   Using the Allen wrench #4 (or Torx wrench #30) 

loosen and remove 3 bolts holding the primary 
chain guard. Keep in mind that each bolt has its 
own spacer under the chain guard.

9

   Remove the chain guard and uncover the 

primary chain.

10

   Using the Allen wrench #4 (or Torx wrench #30) loosen and remove 3 bolts holding the 

motor in the frame.

11

   Move the motor in frame just enought for the primary chain to be able to slip to the 

outer side of the sprocket.

12

   Using a flat screwdriver (not included) remove the retaining ring from the motor pinion 

gear.

13

   With a specialized puller (not included) take off the pinion gear, replace it with 

the new one and gently put the new retaining ring to its place using a pliers (not 
included). Do not use hammer on the pinion gear - the instalation require a press.

14

   Using the Allen wrench #10 loosen and remove the right pivot bolt from the rear swing 

arm (on the double sprocket side).

15

   Remove the double sprocket including both chains. Keep in mind that there’s one 

spacer between the double sprocket and the swing arm.

16

   Install the new double sprocket with both chains on corresponding positions and with 

the spacer which has been removed during the previous step.

17

   Screw in and tighten the right pivot bolt to the swing arm (53 - 55 Nm).

18

   Put the primary chain back on motor pinion gear and screw in all 3 bolts, that were 

removed during step #10.

20

Ranger - OWNER‘S MANUAL

Содержание Ranger

Страница 1: ...E N G L I S H O W N E R S M A N U A L ...

Страница 2: ...2 Ranger OWNER S MANUAL ...

Страница 3: ...ul feature as it will teach riders throttle control gradually with lower power If the maximum power and torque is set too aggressively the rider may accelerate to a speed he she is not comfortable with Your Ranger has great capabilities and can grow with the skills of the rider to very high levels of performance but it is important to start slow and speed up as you improve KUBERG motorcycles excep...

Страница 4: ...Specifications KUBERG Ranger 11 Before first ride 12 Unpacking and assembly 12 First setup 13 Break in period 14 Motorcycle controls 14 Setting up your KUBERG Ranger for riding 15 Setting power torque modes 16 Drivetrain 16 Adjusting chain tension 16 Motor performance 17 Weather effects on performance 18 Maintenance 18 Before each ride 18 Cleaning 19 Table of contents ...

Страница 5: ...ake squeal 24 Adjusting the suspension 24 Battery use care and maintenance 26 Charging instructions 27 Battery removal and installation 28 Long term storage 29 Battery disposal 29 Riding instructions safety tips beginner riders 30 First ride novice riders 30 Learning to stand up 30 Correct riding technique 31 Protective equipment 31 Helmets 32 Clothing 32 Accessories 32 Trailer 33 Limited warranty...

Страница 6: ...ny of this important information please contact your selling dealer distributor or the KUBERG Customer Service Department Email kuberg kuberg com phone 420 608 757 353 Prop 65 WARNING CALIFORNIA PROPOSITION 65 WARNING accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Batteries also contain chemicals known to the State of Ca...

Страница 7: ...only if they determine that their child or teenager has the ability and judgment to operate the vehicle safely WARNING OFFROAD USE ONLY KUBERG motorcycles are designed primarily for OFF ROAD use Please check your local state and national regulations as to whether single track motorized electric vehicles are legal for road use in your area KUBERG Ranger is not homologated for road use in the Europe...

Страница 8: ...ILER GO TO PAGE 34 TO READ THE INSTRUCTIONS FIRST 9 Do not ride on steep or uneven surfaces Steep or uneven surfaces greatly increase the likelihood of loss of control 10 Do not ride faster than the conditions permit for safe operation Excess speed greatly increases the likelihood of loss of control 11 The rider should be securely seated on the vehicle or to have one leg on foot rail no seat versi...

Страница 9: ...ns If riding in adverse weather conditions ride more slowly and anticipate your stops by applying the brakes MUCH earlier Do not allow children to ride on slopes that are too steep for their ability Night time Your KUBERG Ranger can be equipped with the light kit sold separately You can ride after dark or in low light conditions ONLY if your KUBERG Ranger is equipped with the lights Batteries We h...

Страница 10: ...rottle 2 Handlebar 3 Steering column 4 Front brake 5 Rear brake 6 On off switch 7 Fender 8 Tire 9 Front fork 10 Regen braking button 11 Central double sprocket 12 Primary chain 13 Primary chain guard 14 Secondary chain 15 Reclining seat 16 Reclining seat adjustment lever 17 Speed torque control button 18 Foot rail 19 Motor 20 Rear shock absorber 21 Inspection lid 22 Battery batt cover dual ver onl...

Страница 11: ...t Handlebar height 111 cm 43 7 Front and rear brakes Hydraulic Disc Brake System Tektro Orion 4 piston Brake discs front rear Hardened brake discs SBT 35 HRC 203 203 mm Brake pads Sintered brake pads Front fork Manitou Dorado Expert 203 mm Rear shock absorber DNM Burner RCP 3 200 lbs Tires front rear 19 x 2 75 14 x 3 Tire Options Trail Knobby Carrying capacity Maximum 220 lbs 100 kg 1 person only ...

Страница 12: ...he locking axle bolt on the front brake disc side 5 Using the Allen wrench 5 loosen 4 front axle bolts located on the bottom of the front fork and slowly remove the axle and spacers 6 Remove the transport insert from the front brake caliper From this point on do not push the front brake lever until the assembly is done completely 7 Insert the front wheel and both spacers carefully into the front f...

Страница 13: ...edure Go to page 28 to find detailed charging instructions 3 Compress each brake lever The lever should not compress completely to the handlebar Each individual brake should hold the motorcycle securely when you push the motorcycle against the brake If your brake needs adjustment follow the instructions on page 21 All riders should be aware which lever operates which brake 4 Check the chain for ti...

Страница 14: ...Always switch the motorcycle into the OFF position when stopped or parked WARNING If the power is turned on and the throttle is open the motorcycle will accelerate immediately This is potentially very dangerous The rider s right hand should be used to switch the power on with no hands on the throttle Regen braking This motorcycle has a regen braking function controlled by the button located on the...

Страница 15: ...tion WARNING The power on the motorcycle must be switched OFF before attaching and plugging in the charger LCD Charge indicator The LCD battery charge indicator is located on the steering stem and shows the battery percentage status and voltage Setting up your Kuberg Ranger for riding WARNING Improper set up is dangerous It is your responsibility to set the motorcycle to the ability of the rider F...

Страница 16: ... has its own spacer under the chain guard 16 Ranger OWNER S MANUAL Setting power torque modes Follow these steps to limit the maximum power and torque on your KUBERG Ranger 1 Turn off your motorcycle 2 Press and hold the control button The control button is located on the right side of the handlebar 3 Turn on your motorcycle 4 The motorcycle will beep one two or three times to indicate the desired...

Страница 17: ...lack at all It should be taught not tight and the rear wheel and sprocket need to be in alignment with the secondary chain 13 Tighten the rear axle nut 78 80 Nm check the rear sprocket for tightness and ensure all bolts are tight 14 While turning the rear wheel by hand lubricate both chains with the offroad motorcycle chain lube spray 15 Spin the rear wheel by hand at least 10 times more around an...

Страница 18: ...KUBERG vehicles inside and out so they can provide high quality service for your KUBERG motorcycle However service at a dealer is not required to maintain your warranty WARNING PROPER MAINTENANCE OF THIS VEHICLE IS REQUIRED Failure to maintain this vehicle in proper operating condition may lead to an accident resulting in death or serious injury and or damage to property If you have any questions ...

Страница 19: ...ery motor and throttle Do not disassemble the motorcycle in any way before washing You are free to wash your Ranger with a water hose or a power wash with clean water and or motorcycle cleaner After cleaning 1 Lubricate the front fork gliders with an appropriate amount of specialized fork lubricant spray and remove the excess lubricant using a cloth 2 Lubricate both chains with the offroad motorcy...

Страница 20: ...at each bolt has its own spacer under the chain guard 9 Remove the chain guard and uncover the primary chain 10 Using the Allen wrench 4 or Torx wrench 30 loosen and remove 3 bolts holding the motor in the frame 11 Move the motor in frame just enought for the primary chain to be able to slip to the outer side of the sprocket 12 Using a flat screwdriver not included remove the retaining ring from t...

Страница 21: ...y hand at least 10 times around and wait a few minutes for a spray to dry 26 Remove the excess lubricant using a cloth If the wheel does not spin freely go to page 23 and follow the brake adjustment instructions 27 Check once more the rear wheel for alignment and both chains for tension 28 Install the primary chain guard using remaining 3 bolts and 3 spacers 9 5 10 5 Nm 29 DOUBLE CHECK THAT ALL MO...

Страница 22: ... or KUBERG Customer Service WARNING There are no user serviceable elements incorporated into the motor motor controller batteries battery charger throttle or wiring harness of your KUBERG electric motorcycle DO NOT ATTEMPT TO DISASSEMBLE OR ADJUST ANY OF THESE COMPONENTS Doing so may cause extensive damage to these components will void your warranty and may result in danger to persons and or prope...

Страница 23: ...nd so that both wheels are off the ground 3 Using the Allen wrench 10 and the open wrench 24 loosen and remove the rear axle nut Don t remove the rear axle yet 4 With the open wrench 10 loosen both rear wheel tensioners enought for the rear wheel to move forward and for the secondary chain to be able to slip to the outer side of the sprocket 5 Notice the position of 2 silver axle spacers and 2 bla...

Страница 24: ...procedure All damper adjustment positions are taken from full closed clockwise Position 0 Maximum damping REBOUND Adjustment clicks open closed 18 0 Standard tuning mixed terrain 9 DH race tuning rooty rocky 14 Freeride tuning burms jumps 6 Tuning tips For best performance it s im portant to balance the rebound damping in the front fork and rear shock front and rear wheels should return at the sam...

Страница 25: ...G Ranger is equipped with a single coil spring and a DNM Burner RCP 3 shock For a harder stiffer ride at the rear tighten the adjustment ring in a clockwise direction For a softer ride loosen the adjuster by turning anti clockwise ...

Страница 26: ...y error on the battery module occurs the BMS will keep the motorcycle safe However you must always always park your KUBERG Ranger away from any flammable objects CAUTION Minimum distance between the parked vehicle and any flamable object must be at least 3 meters 10ft WARNING NEVER SHORT CIRCUIT THE DISCHARGE TERMINALS OF THE BATTERY A short circuit will damage the battery and may cause a fire res...

Страница 27: ...he battery connector on your motorcycle CAUTION If the charger is plugged into the motorcycle with the charger switched OFF a potential in rush of electrical current from the motorcycle battery to the charger may damage the charger The recommended charging time for a fully discharged battery is 2 5 hours respectively 5 hours for the double pack battery version After 2 hours respectively 4 hours of...

Страница 28: ...dismantle or disassemble the supplied charger Never use the supplied charger for any purpose other than charging a KUBERG Ranger motorcycle Battery removal and installation During normal use KUBERG does not recommend removing the batteries from the KUBERG Ranger If you need to replace the battery or remove it KUBERG highly recommends taking the motorcycle to a certified technician or a KUBERG deal...

Страница 29: ...tery pack to 50 60 of its capacity i e 46 Volts for Ranger and store it in a dry and cool place at temperatures between 5 10 C It is not necessary to refrigerate the battery although that would actually be OK but the battery MUST be stored in a place that is NOT warm It is not advised to place the battery in a freezer since the battery voltage would sag badly Before the installation of the battery...

Страница 30: ...the motorcycle keep your feet on the ground and move the motorcycle from side to side forward and back to get comfortable with the handlebar position and weight distribution 3 Switch the motorcycle ON by switching the power switch to the ON position magnetic kill switch 4 Before twisting the throttle you should have one foot on the ground and the other one on the corresponding side of the foot rai...

Страница 31: ...ements of the handlebars may cause an accident If tight turns are mastered correctly many other skills will follow naturally 31 Ranger OWNER S MANUAL Protective equipment Always follow these instructions for protective equipment for every ride in order to limit the risk of injury in case of an accident The KUBERG Ranger is intended for OFF ROAD use and therefore there is a high likelihood of dirt ...

Страница 32: ... result in serious injury Boots should not have laces Accessories Adding accessories or cargo to your KUBERG motorcycle can negatively affect its stability and handling To avoid the risk of an accident use extreme caution when adding accessories or cargo to your KUBERG motorcycle Use additional care when riding with added accessories or cargo CAUTION The total weight of the rider accessories and c...

Страница 33: ... left to right Ensure the connection between the motorcycle and the trailer is firm and enables the trailer rotation at the same time 6 To remove the trailer reverse the prodedure above CAUTION Pay an extra attention to fix the load safely onto the trailer using a fixing straps sold separately When riding with the trailer attached to the Ranger regardless whether it is empty or fully loaded always...

Страница 34: ...BERG product used for rental or commercial purposes unless the specific product is designated labeled or marketed by KUBERG as acceptable for rental or commercial use All warranty claims must be made directly to selling retailer The selling retailer is the primary provider of warranty support and customer service KUBERG may choose to perform warranty service at the sole discretion of KUBERG The or...

Страница 35: ...er to maintain optimal performance Please keep this service log in your records to present to your dealer at each service visit 3 R D M O N T H DATE DEALER NOTES DESCRIPTION OF SERVICES PERFORMED AND PARTS REPLACED SIGNATURE 6 T H M O N T H DATE DEALER NOTES DESCRIPTION OF SERVICES PERFORMED AND PARTS REPLACED SIGNATURE 1 2 T H M O N T H DATE DEALER NOTES DESCRIPTION OF SERVICES PERFORMED AND PART...

Страница 36: ...IGNATURE DATE DEALER NOTES DESCRIPTION OF SERVICES PERFORMED AND PARTS REPLACED SIGNATURE DATE DEALER NOTES DESCRIPTION OF SERVICES PERFORMED AND PARTS REPLACED SIGNATURE DATE DEALER NOTES DESCRIPTION OF SERVICES PERFORMED AND PARTS REPLACED SIGNATURE DATE DEALER NOTES DESCRIPTION OF SERVICES PERFORMED AND PARTS REPLACED SIGNATURE Other services needed ...

Страница 37: ......

Страница 38: ...KUBERG s r o Zengrova 630 83 Ostrava Vítkovice 703 00 Czech Republic email kuberg kuberg com fax 420 596 628 898 www kuberg com ...

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