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KTR-STOP

®

 XS-xx-F B-xx 

Operating/Assembly instructions 

KTR-N 
Sheet: 
Edition: 

44536 EN 
6 of 25 

 

Please observe protection 

note ISO 16016. 

Drawn: 

2020-03-26 Shg/Wie 

Replacing: 

KTR-N dated 2017-12-19 

Verified: 

2020-03-26 Shg 

Replaced by: 

 

 

 

 

 

STOP 

 

With assembly, operation and maintenance of the brake it has to be made sure that the 
entire drive train is secured against accidental switch-on. You may be seriously hurt by 
rotating parts. Please make absolutely sure to read through and observe the following 
safety indications.

 

  All operations on and with the brake have to be performed taking into account "safety first". 

  Please make sure to switch off the power pack before you perform your work on the brake. 

  Secure the power pack against accidental switch-on, e. g. by providing warning signs at the place of switch-on 

or removing the fuse for current supply. 

  Do not reach into the operating area of the brake as long as it is in operation. 

  Please secure the brake against accidental contact. Please provide for the necessary protection devices. 

  Please make sure that the overall brake/hydraulic system is depressurized during maintenance operations. 

 
 

 
You may only assemble, operate and maintain the brake if you 

  have carefully read through the operating/assembly instructions and understood them 

  had technical training 

  are authorized by your company 

The brake may only be used in accordance with the technical data (see chapter 1). Unauthorized modifications on 
the brake design are not admissible. We will not assume liability for any damage that may arise. In the interest of 
further development we reserve the right for technical modifications. 
The 

brake type XS-xx-F B-xx

 described in here corresponds to the technical status at the time of printing of 

these operating/assembly instructions. 

 
 

 

 
The brake is delivered in preserved condition and can be stored in a closed, dry place during 12 months. 
With favourable storage conditions its properties remain unchanged up to 12 months. 
If the brake is stored over a longer period exceeding 12 months as well as after each transport the corrosion 
protection needs to be renewed and the brake has to be activated over the full braking distance in order to 
prevent the gaskets from sticking together. 
 

 

 

The storage rooms must not include any ozone-generating devices like e. g. fluorescent 
light sources, mercury-vapour lamps or electrical high-voltage appliances. 
Humid storage rooms are not suitable. 
Please make sure that condensation is not generated. The best relative air humidity is less 
than 65 %. 

 

 

 

 

In order to avoid any injuries and any kind of damage please always make use of proper 
transport and lifting equipment. 

 
The brake is packed differently each depending on quantity and kind of transport. Unless otherwise contractually 
agreed, packaging will follow the in-house packaging specifications of KTR. 

Advice 

2.3  General hazard warnings 

2.4  Intended use 

Storage 

3.1  Storage 

3.2  Transport and packaging 

Содержание KTR-STOP XS F B Series

Страница 1: ...016 Drawn 2020 03 26 Shg Wie Replacing KTR N dated 2017 12 19 Verified 2020 03 26 Shg Replaced by KTR STOP XS xx F B xx XS xx F B xx is a spring actuated brake in a floating calliper design serving to...

Страница 2: ...orage 6 3 2 Transport and packaging 6 4 Assembly 7 4 1 Components of the brake 7 4 2 Preparation of assembly 9 4 3 Brake pads 10 4 4 Assembly of the brake 10 4 5 Setting resetting of the centering sys...

Страница 3: ...of brake pad mm 70 Surface of each brake pad organic mm2 8000 Powder metal mm2 5800 Max wear of each brake pad mm 5 Rated Coefficient of friction 2 0 4 Total brake piston surface complete brake cm2 1...

Страница 4: ...0 1320 1990 KTR STOP XS 8 F B xx 8 16 5 120 730 1510 2280 KTR STOP XS 9 F B xx 9 12 130 820 1700 2570 KTR STOP XS 10 F B xx 10 10 140 910 1890 2850 KTR STOP XS 11 F B xx 11 8 5 150 1000 2080 3140 KTR...

Страница 5: ...instructions The operating assembly instructions are part of your product Please store them carefully The copyright for these operating assembly instructions remains with KTR STOP Warning of personal...

Страница 6: ...ordance with the technical data see chapter 1 Unauthorized modifications on the brake design are not admissible We will not assume liability for any damage that may arise In the interest of further de...

Страница 7: ...with guide pin 4 2 Centering system 5 2 Brake pad 6 2 Spring clamp 7 2 Cap screw DIN EN ISO 4762 12 9 8 2 Pad retraction set 9 1 2 Sensor 1 Quantity depends on thickness of brake disk 2 Optionally av...

Страница 8: ...d 2020 03 26 Shg Replaced by Component assembly 3 Base plate with guide pin Component Quantity Description Illustration 6 Base plate with guide pin 3 1 1 Base plate 3 2 2 Guide pin Component assembly...

Страница 9: ...the brake disk have to be inspected for dimensional accuracy For that purpose please investigate the connection dimensions connection surfaces and tolerances as specified in the drawing see illustrati...

Страница 10: ...ediately Please make sure to replace by original parts only STOP In order to avoid any injuries please always make use of proper lifting equipment A thread M8 is located on the back of the brakes to f...

Страница 11: ...il the balance of the screws can be assembled too see illustration 9 Screw the brake through the guide pins to the connection plate via 2 screws and tighten them evenly stepwise at the tightening torq...

Страница 12: ...ntering system has to be reset regularly with wear of the brake pads For that purpose repeat the complete chapter Setting resetting of the centering system Measure the gap between the brake disk and t...

Страница 13: ...ting the brake For a wash up system please make use of the pressure port on top It is not recommended to use steel plugs for venting Connect the drain line to the brake see illustration 12 and 13 For...

Страница 14: ...operation of the brake is no longer ensured Illustration 14 Pressure port of several brakes in parallel Illustration 15 Pressure port of several brakes in a series The pressure port on top serves for...

Страница 15: ...l of the collection container as per chapter 4 13 Put the opening pressure see table 2 on the hydraulic system to relieve the locking device for assembly The hydraulic system must never be operated at...

Страница 16: ...opening pressure see table 2 on the hydraulic system to make sure that the brake pads lift off the brake disk Please note chapter 4 8 Start up of brake Screw the screw with the disk assembly lock see...

Страница 17: ...he viscosity during starting should not exceed 500 mm2 s and the viscosity during operation should not fall below 12 mm2 s Filtration When filling and re filling the hydraulic system and replacing the...

Страница 18: ...re the components before disassembly Remove the screw plug located at the highest point component 1 13 from the venting hole see illustrations 12 to 15 Drain the hydraulic oil completely from the brak...

Страница 19: ...ke disk and brake when locking the brake in order to prevent serious injuries of your hands Before every maintenance operation please make sure that the brake is fully secured against activating Remov...

Страница 20: ...on plate and remove 1 out of the 2 screws alternatively Swing the brake out of its position Please note chapter 4 4 Assembly of brake Before you reactivate the brake please observe chapter 4 8 Start u...

Страница 21: ...yways in the housing are not damaged The components have to be cleaned from dirt grease and corrosion protection The components can easily be cleaned by means of solvents Afterwards dry the components...

Страница 22: ...ure that the set of disk springs is mounted in the same arrangement as it was supplied If a new set of disk springs is used the condition of supply needs to be observed in detail Screw the setting nut...

Страница 23: ...f the centering system Screw on the two hexagon nuts component 4 3 until they touch the disk The pressure spring needs to be pre stressed by 5 mm Counter the hexagon nut with the hexagon nut marked wi...

Страница 24: ...rake locked 2 Switch position 0 unlocked 1 locked Switch S2 only shows the wear status reliably when the brake is activated locked If the brake is not activated unlocked a statement about the conditio...

Страница 25: ...Max tightening torque M12 hand tight Length of cable 5 m 10 m or 15 m Material of cable PUR Dimension of cable 5 0 34 mm2 Illustration 26 Pin assignment of plug in connection Remove the screw plug com...

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