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KTR-STOP

®

 XS-xx-F B-xx 

Operating/Assembly instructions 

KTR-N 
Sheet: 
Edition: 

44536 EN 
11 of 25 

 

Please observe protection 

note ISO 16016. 

Drawn: 

2020-03-26 Shg/Wie 

Replacing: 

KTR-N dated 2017-12-19 

Verified: 

2020-03-26 Shg 

Replaced by: 

 

 

 

 

 

Secure the screw connection (component 8.1) on the brake pad additionally against working 
loose, e. g. conglutinating with Loctite (average strength). 

 

  Insert the brake in the correct position towards the 

connection plate. Hand-tighten the brake via the screws 
for the time being. 

 

 

Illustration 9 

 

To facilitate the assembly it is possible to fix 
the position of the brake by one screw only 
for the time being. Swing in the brake until the 
balance of the screws can be assembled, too 
(see illustration 9). 
 

  Screw the brake through the guide pins to the connection 

plate via 2 screws and tighten them evenly stepwise at the 
tightening torque specified (see table 4). 

 
 

Table 4: Tightening torques 

Screw size 

Tightening torque T

A

 [Nm] 

10.9 

12.9 

Untreated and oiled 

Greased with MoS

2

 

Untreated and oiled 

Greased with MoS

2

 

M16 

290 

215 

340 

250 

 

  Align the brake in centre to the brake disk. 

  Make sure that the brake disk can rotate freely while not touching the brake pads or the caliper. 

 
 

 

In order to avoid any contact between the brake disk and the brake resulting from thermal 
expansion, the distance of the brake according to table 3 needs to be observed. 

 

 

 

Please make sure that the tolerances of the brake disk do not exceed the figures specified 
in illustration 3. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Assembly 

4.4  Assembly of the brake 

Содержание KTR-STOP XS F B Series

Страница 1: ...016 Drawn 2020 03 26 Shg Wie Replacing KTR N dated 2017 12 19 Verified 2020 03 26 Shg Replaced by KTR STOP XS xx F B xx XS xx F B xx is a spring actuated brake in a floating calliper design serving to...

Страница 2: ...orage 6 3 2 Transport and packaging 6 4 Assembly 7 4 1 Components of the brake 7 4 2 Preparation of assembly 9 4 3 Brake pads 10 4 4 Assembly of the brake 10 4 5 Setting resetting of the centering sys...

Страница 3: ...of brake pad mm 70 Surface of each brake pad organic mm2 8000 Powder metal mm2 5800 Max wear of each brake pad mm 5 Rated Coefficient of friction 2 0 4 Total brake piston surface complete brake cm2 1...

Страница 4: ...0 1320 1990 KTR STOP XS 8 F B xx 8 16 5 120 730 1510 2280 KTR STOP XS 9 F B xx 9 12 130 820 1700 2570 KTR STOP XS 10 F B xx 10 10 140 910 1890 2850 KTR STOP XS 11 F B xx 11 8 5 150 1000 2080 3140 KTR...

Страница 5: ...instructions The operating assembly instructions are part of your product Please store them carefully The copyright for these operating assembly instructions remains with KTR STOP Warning of personal...

Страница 6: ...ordance with the technical data see chapter 1 Unauthorized modifications on the brake design are not admissible We will not assume liability for any damage that may arise In the interest of further de...

Страница 7: ...with guide pin 4 2 Centering system 5 2 Brake pad 6 2 Spring clamp 7 2 Cap screw DIN EN ISO 4762 12 9 8 2 Pad retraction set 9 1 2 Sensor 1 Quantity depends on thickness of brake disk 2 Optionally av...

Страница 8: ...d 2020 03 26 Shg Replaced by Component assembly 3 Base plate with guide pin Component Quantity Description Illustration 6 Base plate with guide pin 3 1 1 Base plate 3 2 2 Guide pin Component assembly...

Страница 9: ...the brake disk have to be inspected for dimensional accuracy For that purpose please investigate the connection dimensions connection surfaces and tolerances as specified in the drawing see illustrati...

Страница 10: ...ediately Please make sure to replace by original parts only STOP In order to avoid any injuries please always make use of proper lifting equipment A thread M8 is located on the back of the brakes to f...

Страница 11: ...il the balance of the screws can be assembled too see illustration 9 Screw the brake through the guide pins to the connection plate via 2 screws and tighten them evenly stepwise at the tightening torq...

Страница 12: ...ntering system has to be reset regularly with wear of the brake pads For that purpose repeat the complete chapter Setting resetting of the centering system Measure the gap between the brake disk and t...

Страница 13: ...ting the brake For a wash up system please make use of the pressure port on top It is not recommended to use steel plugs for venting Connect the drain line to the brake see illustration 12 and 13 For...

Страница 14: ...operation of the brake is no longer ensured Illustration 14 Pressure port of several brakes in parallel Illustration 15 Pressure port of several brakes in a series The pressure port on top serves for...

Страница 15: ...l of the collection container as per chapter 4 13 Put the opening pressure see table 2 on the hydraulic system to relieve the locking device for assembly The hydraulic system must never be operated at...

Страница 16: ...opening pressure see table 2 on the hydraulic system to make sure that the brake pads lift off the brake disk Please note chapter 4 8 Start up of brake Screw the screw with the disk assembly lock see...

Страница 17: ...he viscosity during starting should not exceed 500 mm2 s and the viscosity during operation should not fall below 12 mm2 s Filtration When filling and re filling the hydraulic system and replacing the...

Страница 18: ...re the components before disassembly Remove the screw plug located at the highest point component 1 13 from the venting hole see illustrations 12 to 15 Drain the hydraulic oil completely from the brak...

Страница 19: ...ke disk and brake when locking the brake in order to prevent serious injuries of your hands Before every maintenance operation please make sure that the brake is fully secured against activating Remov...

Страница 20: ...on plate and remove 1 out of the 2 screws alternatively Swing the brake out of its position Please note chapter 4 4 Assembly of brake Before you reactivate the brake please observe chapter 4 8 Start u...

Страница 21: ...yways in the housing are not damaged The components have to be cleaned from dirt grease and corrosion protection The components can easily be cleaned by means of solvents Afterwards dry the components...

Страница 22: ...ure that the set of disk springs is mounted in the same arrangement as it was supplied If a new set of disk springs is used the condition of supply needs to be observed in detail Screw the setting nut...

Страница 23: ...f the centering system Screw on the two hexagon nuts component 4 3 until they touch the disk The pressure spring needs to be pre stressed by 5 mm Counter the hexagon nut with the hexagon nut marked wi...

Страница 24: ...rake locked 2 Switch position 0 unlocked 1 locked Switch S2 only shows the wear status reliably when the brake is activated locked If the brake is not activated unlocked a statement about the conditio...

Страница 25: ...Max tightening torque M12 hand tight Length of cable 5 m 10 m or 15 m Material of cable PUR Dimension of cable 5 0 34 mm2 Illustration 26 Pin assignment of plug in connection Remove the screw plug com...

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