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KTR-STOP

®

 XS-xx-F B-xx 

Operating/Assembly instructions 

KTR-N 
Sheet: 
Edition: 

44536 EN 
13 of 25 

 

Please observe protection 

note ISO 16016. 

Drawn: 

2020-03-26 Shg/Wie 

Replacing: 

KTR-N dated 2017-12-19 

Verified: 

2020-03-26 Shg 

Replaced by: 

 

 

 

 

  Connect the pressure oil line to one of the pressure ports of the brake (see illustration 12 and 13). For that 

purpose remove the screw plug beforehand. 

 

 

 

The hydraulic lines have to be rinsed before connecting to the brake to prevent any 
particles from getting into the brake. If the lines are not rinsed sufficiently, the gaskets may 
be damaged and the operation of the brake is no longer ensured. 

 

  Mount a miniature measuring coupling with a miniature measuring hose to the venting hole (see illustration 12 

and 13), for that purpose the screw plug needs to be removed beforehand. Discharge the end of the miniature 
measuring hose in a suitable collection container. 

 

 

The pressure port on top serves for venting the brake. For a wash-up system please make 
use of the pressure port on top. 

 

 

 

It is not recommended to use steel plugs for venting. 

 

  Connect the drain line to the brake (see illustration 12 and 13). For that purpose remove the drain plug 

beforehand. 

 

 

In order to locate a leakage immediately, it is recommended to use a transparent hose and 
collection container. Since higher pressures (5 bar at the maximum) are not generated, a 
pneumatic hose may be used, too. Please inspect the brake regularly for leakages. 

 

 

 

Extreme leakages have to be removed immediately. Oil which has escaped has to be 
removed completely, since oil remains may vaporize on hot components and ignite. 

 

 

 

 

Illustration 12: Connections of the drain lines/pressure lines 

Illustration 13: Pressure port of a brake 

 
 

 

Please make sure that the connections and hoses are adapted to the brakes with regard to 
pressure, flow rate, temperature and liquid. 
Moreover, you have to use flexible hydraulic hoses in order to not limit the motions of the 
brake. Any hoses which are located close to mobile components should be secured or 
coated accordingly. 

 
 
 
 
 
 
 

Assembly 

4.6  Pressure port of a brake 

Содержание KTR-STOP XS F B Series

Страница 1: ...016 Drawn 2020 03 26 Shg Wie Replacing KTR N dated 2017 12 19 Verified 2020 03 26 Shg Replaced by KTR STOP XS xx F B xx XS xx F B xx is a spring actuated brake in a floating calliper design serving to...

Страница 2: ...orage 6 3 2 Transport and packaging 6 4 Assembly 7 4 1 Components of the brake 7 4 2 Preparation of assembly 9 4 3 Brake pads 10 4 4 Assembly of the brake 10 4 5 Setting resetting of the centering sys...

Страница 3: ...of brake pad mm 70 Surface of each brake pad organic mm2 8000 Powder metal mm2 5800 Max wear of each brake pad mm 5 Rated Coefficient of friction 2 0 4 Total brake piston surface complete brake cm2 1...

Страница 4: ...0 1320 1990 KTR STOP XS 8 F B xx 8 16 5 120 730 1510 2280 KTR STOP XS 9 F B xx 9 12 130 820 1700 2570 KTR STOP XS 10 F B xx 10 10 140 910 1890 2850 KTR STOP XS 11 F B xx 11 8 5 150 1000 2080 3140 KTR...

Страница 5: ...instructions The operating assembly instructions are part of your product Please store them carefully The copyright for these operating assembly instructions remains with KTR STOP Warning of personal...

Страница 6: ...ordance with the technical data see chapter 1 Unauthorized modifications on the brake design are not admissible We will not assume liability for any damage that may arise In the interest of further de...

Страница 7: ...with guide pin 4 2 Centering system 5 2 Brake pad 6 2 Spring clamp 7 2 Cap screw DIN EN ISO 4762 12 9 8 2 Pad retraction set 9 1 2 Sensor 1 Quantity depends on thickness of brake disk 2 Optionally av...

Страница 8: ...d 2020 03 26 Shg Replaced by Component assembly 3 Base plate with guide pin Component Quantity Description Illustration 6 Base plate with guide pin 3 1 1 Base plate 3 2 2 Guide pin Component assembly...

Страница 9: ...the brake disk have to be inspected for dimensional accuracy For that purpose please investigate the connection dimensions connection surfaces and tolerances as specified in the drawing see illustrati...

Страница 10: ...ediately Please make sure to replace by original parts only STOP In order to avoid any injuries please always make use of proper lifting equipment A thread M8 is located on the back of the brakes to f...

Страница 11: ...il the balance of the screws can be assembled too see illustration 9 Screw the brake through the guide pins to the connection plate via 2 screws and tighten them evenly stepwise at the tightening torq...

Страница 12: ...ntering system has to be reset regularly with wear of the brake pads For that purpose repeat the complete chapter Setting resetting of the centering system Measure the gap between the brake disk and t...

Страница 13: ...ting the brake For a wash up system please make use of the pressure port on top It is not recommended to use steel plugs for venting Connect the drain line to the brake see illustration 12 and 13 For...

Страница 14: ...operation of the brake is no longer ensured Illustration 14 Pressure port of several brakes in parallel Illustration 15 Pressure port of several brakes in a series The pressure port on top serves for...

Страница 15: ...l of the collection container as per chapter 4 13 Put the opening pressure see table 2 on the hydraulic system to relieve the locking device for assembly The hydraulic system must never be operated at...

Страница 16: ...opening pressure see table 2 on the hydraulic system to make sure that the brake pads lift off the brake disk Please note chapter 4 8 Start up of brake Screw the screw with the disk assembly lock see...

Страница 17: ...he viscosity during starting should not exceed 500 mm2 s and the viscosity during operation should not fall below 12 mm2 s Filtration When filling and re filling the hydraulic system and replacing the...

Страница 18: ...re the components before disassembly Remove the screw plug located at the highest point component 1 13 from the venting hole see illustrations 12 to 15 Drain the hydraulic oil completely from the brak...

Страница 19: ...ke disk and brake when locking the brake in order to prevent serious injuries of your hands Before every maintenance operation please make sure that the brake is fully secured against activating Remov...

Страница 20: ...on plate and remove 1 out of the 2 screws alternatively Swing the brake out of its position Please note chapter 4 4 Assembly of brake Before you reactivate the brake please observe chapter 4 8 Start u...

Страница 21: ...yways in the housing are not damaged The components have to be cleaned from dirt grease and corrosion protection The components can easily be cleaned by means of solvents Afterwards dry the components...

Страница 22: ...ure that the set of disk springs is mounted in the same arrangement as it was supplied If a new set of disk springs is used the condition of supply needs to be observed in detail Screw the setting nut...

Страница 23: ...f the centering system Screw on the two hexagon nuts component 4 3 until they touch the disk The pressure spring needs to be pre stressed by 5 mm Counter the hexagon nut with the hexagon nut marked wi...

Страница 24: ...rake locked 2 Switch position 0 unlocked 1 locked Switch S2 only shows the wear status reliably when the brake is activated locked If the brake is not activated unlocked a statement about the conditio...

Страница 25: ...Max tightening torque M12 hand tight Length of cable 5 m 10 m or 15 m Material of cable PUR Dimension of cable 5 0 34 mm2 Illustration 26 Pin assignment of plug in connection Remove the screw plug com...

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